What is BIW & define its parts? Answer- BIW stands for Body in White. BIW is an assemblage of all welded sheet metal panels as before going for priming and painting. BIW refer to the welded sheet metal structure to which other component will be married i.e. engine, chassis, exterior and interior trim. Body in white…

1. What is process of project execution activity? Answer: Project activities are those basically are being processed or being practiced in general project of BIW begins. Project activities are task from start to end of project. There are various step involved in project. Below fig. show flow chart of project activities.…

What is design methodology? Answer: Design methodology design methodology is nothing but the steps followed during the concept designing stage of fixture design. Below are the steps followed during design methodology. Purchase order: Purchase order is basically confirmation from customer side that we are ready to start…

Design 3 Different types of Power Clamp Unit with Different Riser, Blade and Clamp Arm for the given Car Panel. Design 2 Different types of Rest Unit for the given Car Panel. Aim/Introduction/ Objective: In this challenge we have to design 3 Different types of Power Clamp Unit with Different Riser, Blade and Clamp Arm…

Design 3 Different types of Swivel Clamp Unit with Different Riser, Blade and Clamp Arm for the given Car Panel. Design a Pin-Clamp unit for the given Car Panel. Aim/Introduction/ Objective: In this challenge we have to Design 3 Different types of Swivel Clamp Unit with Different Riser, Blade and Clamp Arm for the given…

What is the base unit & what are the typical parts of the base unit? Answer: A base unit is the unit designed to mount all other units (Clamp unit, pin unit, rest unit etc) of the tool, also other parts necessary for a tool like pneumatic valve box, trunking cable path will also be mounted on to a base unit. Below figure…

Aim/ Objective: Design a Base Unit with all weldments for the given Car Panel & Design all the other remaining Units required for this Fixture assembly. Theory & report: A base unit is the unit designed to mount all other units (Clamp unit, pin unit, rest unit etc) of the tool, also…

What do you understand by the 3D finish process? Answer: 3D finish is a process where the design is being completely finish & to be ready for final simulation & 2D detailing. While finishing the design the nominality of holes is checked which ensures the easy assembly of all the units. The hole concentricity &…

Aim/ Introduction: Perform 3D finish for all units of assembly design. Create rough locators for assembly. Theory: 3D Finish 3D finish is a process where the design is being completely finish & to be ready for final simulation & 2D detailing. Following points are taken into consideration while finishing the design…

What are the Drawing templates? Answer: First of all let we know about some basic definition of drawing. Drawings (A graphical representation): If compared with verbal or written description, drawing offer far better idea about the shape, size & appearance of any object or simulation or location, that too in quite…

Objectives: Draft a Key Sheet for the Complete Fixture assembly created in challenge 8. Draft a Base Unit and the Fix Pin Unit drawings with all child parts for the complete Fixture assembly from challenge 8. Report: Key Sheet for the Complete Fixture assembly. ( P001_Z01_ST006_00_00).…

Aim/ Objective: 1. Create 2D Drawing for each Clamp Units with all child parts and also create Child pard drawing for the same for the Fixture assembly created in challenge 8. 2. Create 2D Drawing for each Pin Units drawings with all child parts and also create Child pard drawing for the same for the Fixture assembly created…

Aim/ Objective: Create a BOM and Hardware list (BOP) for the complete Fixture assembly from challenge 8. Answer: BOM: A bill of materials or product structure (sometimes bill of material, BOM or associated list) is a list of the raw materials, sub-assemblies, intermediate assemblies, sub-components, parts, and the quantities…

Objective: Creating the tooling axis for the given Fan cover model meeting the requirements of the draft angle and perform the Draft analysis on the model. Detailed report: Checking continuity of given class A surface: First of all we have to check continuity of given class A surface to ensure class A surface is properly…

Objective: Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Detailed Report: Terms used: Class A surface: It is…

Aim/ Objective: Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Taking the Thickness of the component to be 2.5…

Aim/Objective: Creation of Door Arm rest and add thickness to it. Detailed Report: Terms used: Class A surface: It is outermost surface of automobile which gives aesthetic look to vehicle. It is physically touchable. It is obtained from clay modeling by reverse engineering. This surface is given input to plastic product…

Aim/Objective: Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Take the Thickness of the component to be 2.5 mm.…

Aim/ Objective: Create the Core and cavity blocks for the switch bezel designed in the earlier challenge.  Terms used: Core Half (B Side): The core is usually the interior or noncosmetic side of the part. The core side also contains the ejection mechanism that pushes the completed part out of the mold. The core is the…

 Aim: To design ribs on the coin holder considering every design rule considered in industry. Theory: Class A surface: It is outermost surface of automobile which gives aesthetic look to vehicle. It is physically touchable. It is obtained from clay modeling by reverse engineering. This surface is given input to plastic…

Aim: Create the boss and Dog House for the Centre console coin holder considering the design rules. Theory: Class A surface: It is outermost surface of automobile which gives aesthetic look to vehicle. It is physically touchable. It is obtained from clay modeling by reverse engineering. This surface is given input to plastic…

Aim: Create door appliqué from given class A surface. Then create attachment feature like locators & heat stake considering the design rules. Perform draft analysis on class A surface as well as final component. Door appliqué surface: Door attachment surface: Theory: Heat stakes: In manufacturing products with thermoplastic…