Hybrid Electric Vehicle Program and Its Top 5 Placements | Skill-Lync

India's move towards electric mobility is gaining momentum as the government has set a target of having 30% of hybrid and electric vehicles on its roads by 2030. 

According to the Ministry of Skill Development and Entrepreneurship, the Electric Vehicle industry alone will create 1 crore jobs by the year 2030. This figure is supported by a report by the Centre for Energy Finance, which estimates that the electric vehicle industry will create about 10 million jobs in India by 2030.

These stats directly translate into massive placement scope for hybrid and electric vehicle engineers. In this blog, we will explore the top 5 HEV placements and job profiles for HEV engineers. Continue reading to learn more.

Top 5 HEV Placements to Know in 2023

Hybrid electric vehicles are becoming increasingly popular as the automotive industry shifts towards sustainable and eco-friendly transportation solutions. As a result, there is a growing demand for engineers with specialized skills in HEV technology. Here are five job profiles that are available for hybrid electric vehicle engineers:

• Battery Pack Design Engineer

As the demand for hybrid electric vehicles (HEVs) continues to grow, so does the need for engineers who can design and develop innovative solutions for these vehicles. One such job profile is a Battery Pack Design Engineer.

In this role, you will design battery pack-related components for proprietary HEVs. Your job will involve the following:

• Analysing the optimum layout and packaging for battery packs.
• Working with the research team to localise components of a battery pack.
• Evaluating adequate manufacturing standards for battery systems.
• Benchmarking competitors for identifying and implementing innovative technologies.

Some of the leading companies that hire Battery Pack Design Engineers for their HEV programs include Honda, Toyota, Ford, Hyundai and General Motors.

• Traction Motor Controls Engineer

As a Traction Motor Controls Engineer for a hybrid electric vehicle (HEV) program, you will be responsible for developing and testing the electric motor control systems that power the vehicle. The responsibilities of a traction motor control engineer entail the following:

• Defining the HEV traction motor architecture.
• Software verification and validation for inverter control.
• Electrical interface identification and calibration.
• Torque control.
• Creating state transition diagrams for control algorithms.
• Benchmarking motor component.
• Safeguarding and limiting torque control and producing state transition diagrams for control methods.
• Using your knowledge of electric drivetrain, HEV power electronics, and onboard diagnostics. 

Companies that hire Traction Motor Controls Engineers for their HEV programs include Tesla, General Motors, Ford, Toyota, and Honda.

This role offers an excellent opportunity for engineers to work in a rapidly growing industry and contribute to developing eco-friendly transportation solutions for the future. As the demand for HEVs continues to rise, this job profile is expected to remain in high demand. With new technologies and innovations in HEV power electronics, this job offers excellent growth opportunities for professionals passionate about electric vehicles and sustainability.

• HEV Control Algorithms System Designer

The role of an HEV Control Algorithms System Designer requires a strong understanding of control algorithms for managing various aspects of hybrid electric vehicles, including mode, power limit, state control, safety optimization, torque, and thermal management, among others. 

In this role, you will be responsible for:

• Benchmarking system components, 
• Verifying and validating control software, 
• Developing and designing systems based on models while ensuring functional safety, 
• Calibrating electrical interfaces.
• Troubleshooting electronic or electrical problems.
• Modeling controllers on Simulink or MATLAB. 
• Additionally, you must make sure that system benchmarking acts according to HEV standards such as AIS 048, 102, and 038.

Some companies that hire such design engineers include Tata Motors, Mahindra & Mahindra, Maruti Suzuki, Honda, and Hyundai.

To excel as an HEV Control Algorithms System Designer, consider applying for courses that offer guidance on simulating HEVs in Simulink. This skill will help configure and test designs for HEV system architecture.

• HEV Gearbox Lead Engineer

The role of an HEV Gearbox Lead Engineer demands innovation, expertise, and a keen understanding of customer expectations. As an HEV Gearbox Lead Engineer, your responsibilities include:

• Developing top-down designs.
• Simulating products.
• Launching fully-functional versions within allocated budgets to meet reliability and performance benchmarks.
• Aligning gearbox functions with engine specifications from the perspectives of cost, package, delivery time, and quality, meeting project goals with SOPs, ODT, prototypes, PPAP, etc., within the shortest turnaround time.
• Leading the product engineering team for complex designs.
• investigating design flaws and quality compromises for defining suitable rectification measures,
• Evaluating the performance of team members and coordinating development as per the functional matrix. 

Companies like Mahindra & Mahindra, Tata Motors, and Maruti Suzuki are searching for such engineers. It is an excellent opportunity for those with a passion for innovation and a desire to be part of a dynamic and growing industry.

• HEV Power Electronics AC/DC Engineer

HEV Power Electronics AC/DC Engineer is crucial in developing the power electronics modules required for hybrid electric vehicles. The responsibilities include:

• Designing and developing onboard chargers (AC to DC), charging boxes, converters (DC to DC), and other power electronic modules. 
• Some additional responsibilities may include defining system architecture, product specifications, and application-oriented converter topology. 
• After designing a functional layout compatible with manufacturing standards, the engineer must ensure that the electronic components are packaged in HEV DMU.
• Conducting analytical simulations to test worst-case scenarios, power dissipation, stress endurance, and tolerance levels to select suitable power components.
• Some crucial tasks are designing power filters, switches, gate drivers, and bulk capacitors, applying DFSS methodology, and reviewing designs, production concepts, and planned test outcomes.

Companies like Tesla, Toyota, General Motors, Ford, and Honda are often in search of HEV Power Electronics AC/DC Engineers.

Conclusion

The five HEV placements and engineering roles mentioned above require a specialized skill set and a deep understanding of the intricacies of Hybrid Electric Vehicles. To become eligible for such jobs, it's essential to calibrate your skills and knowledge to solve problems innovatively. You can gain a competitive edge and enhance your chances of securing a job in this field by enrolling in a Skill-Lync online certification course on hybrid electric vehicles.

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