Week 8 - Challenge 6 - Core & Cavity Design

AIM: To create the Core and cavity blocks for the switch bezel.   Introduction : Core and Cavity: Core and cavity are the each half,which shape defines the final part ejected from mould,in which one half is  fixed and other is moved and the part is ejected, usually the moving  part is called core and…

AIM:   To create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.    INTRODUCTION: Bumper is a structure attached…

Aim : Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.      Procedure:  The Coin holder design is to be carried out…

 Aim: To create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.    Procedure:   The Switch Bezel design is to be carried…

Aim: To Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.   Procedure:   The base bracket design is to be carried…

Aim: To create the backdoor using the provided styling surface to come up with a back door design, using appropriate design methodologies, and provide the necessary reinforcements and embosses.     Backdoor: Backdoor, as the name indicates the rear side door and is also called as Tailgate, rear door or Trunk,…

Aim: To create an assembly from Given Roof styling,  by developing the essential flanges for the outer roof and creating the reinforcements. Perform the calculations for the heat distortion and snow load criteria to determine whether the bow roofs are at the correct positions. Finding moment of inertia…

Aim: To use the Section from  Hood design and calculate the Section Modulus and to create a new section that has an improved Section Modulus compared to the previous one and mention what changes you made which resulted in the increased strength.     Section…

Aim: To prepare Drip Area from the given master section and to create Sill, Bumper, Baffle(Splash), and A-Pillar mount as per standard.   Input Given: Master Section of Drip region:     Fender: Fender is  an part the Body which primary purpose is to prevent sand, mud particles, rocks which is carried…

Aim: To Design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the Master Section mentioned with the  folowing Design parameters.   Hood Thickness Information  Outer Panel Thickness = 0.75mm Inner Panel Thickness = 0.75mm Reinforcement Thickness = 1.5mm   Master…

Aim: To calculate the Wheel Arch gap at required points and check whether the car passes the European standard.   Input Given:   The Fender wheel arch and wheel assembly.   Fender: Fender is  an part the Body which primary purpose is to prevent sand, mud particles, rocks which is carried…

Under-body coating:   Underbody coating is the coating which is applied benath the vehicle, to protect from rust mainly and to protect itself from harshness from various weather, since its exposed to various weather the whole year, especially during monsoon, heavy preciptation causes floods, this causes heavy corossion…

1) Case: Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, a five-year-old boy, his father, and his mother. He visits his native place Madurai which is 500kms away from Bangalore once a month. Also, he will be using…