Week 8 - Challenge 6 - Core & Cavity Design

DESIGN OF BACKDOOR USING NX-CAD   OBJECTIVES Using the provided styling surface Appropriate design methodologies Make the necessary reinforcements Embosses   Backdoor design is formulated.   While coming to the design and functionality of the backdoor, ensuring that it aligns with the overall aesthetic…

 AUTOMOTIVE SHEETMETAL ROOF DESIGN USING NX CAD Objective Designing of Front roof rail, rear roof rail, bow roof front, bow roof rear, center roof rail and Reinforcement are creating to build the strong roof. To Perform a curvature study on the roof and perform the calculations for the heat distortion and…

Designing Of Fender (NX-CAD)   Car fenders play an important role in protecting the vehicle from debris and also contribute to the overall aesthetics of the vehicle. The materials used for fenders include steel, aluminum, and plastic, each with its own unique properties. The manufacturing process for fenders varies…

Fenger Design - Wheel Arch Calculation Aim : To Decide weather the given design passes the European Regulations Requirement     The Given Design of Fender wheel arch : European Regulations Requirement:   The Sketch which is made according to the European Standards     According to the European…

SECTION MODULUS CALCULATION - NX CAD The section modulus is a measure of the resistance of a cross-section to bending. It is defined as the ratio of the moment of inertia of the cross-section about its neutral axis to the distance from the neutral axis to the outermost point of the section. The section modulus is often…

    OBJECTIVE To develop the hood considering the safety, functionality and manufacturability, following the industrial standards. Hood Design This project explains the designing, and the concepts for designing front-mounted engine’s hood. The hood or bonnet is the hinged cover over…

Aim: Creation of core and cavity for the switch bezel model condering the all design rules. Tooling Axis Creation:  This is the Important Axis for the Production of Plastic component, Which directly depenting the opening and closing of the Core and Cavity. Tooling axis is represented by the yellow dotted line which…

PROJECT - Development of a Door Trim panel using CATIA with B-Side Features following Mastersection The Objective of the project is to development of vehicle interior door trim panel by using CATIA V5 With given class-A surface along with the master seection. Also Create the side attachment feature as per design rules.…

Tree ToolingAxis DraftAnalysis      

Assembly Design Report Using Part modeling I constructed each parts accordingly. Created the Reference elements like Reference Points and Reference Axis which the assembly wants to conducted in each parts. Using the Assembly Workbench  Created Skeleton Reference . Fixed the stationary part according to the Skeleton…

Tooling Axis Creation Tooling axis is denoted by a Meroon Colour Straight line which is created normal to the base surface of ClassA. Draft Analysis Report  Draft Angle= .45 Degree The Green area represents draft angle greater than .45degree Red represents area were draft angle is lesser than .45degree. Class C

Tooling Axis Creation The Yellow dotted line is the Tooling Axis of the Door Trim. Created by the normal line to the base surface of the class A The Red Dotted Line represents the Tooling Direction of DogHouse. (Side Core) Created using line normal to the base surface of the Dog House.   Draft Analysis Report Given…

Tooling Axis Creation Tooling Axis is created by Extracting the BAse surface and Creating line normal to the surface.   Draft Analysis Report Draft Angle= .45 Degree. Analysis is created as shown : Red shaded area have draft angle more than .45 Degree.                  …

Tooling axis creation  Normal to surface, Represented by the red dotted line.   Draft Analysis Draft angle= 2.6 Degree Draft analysis report Green represents the area were draft angle is greater than 2.6 degree Red represents the area lower to 2.6 degree angle Class C

Draft Analysis Report Tooling axis is created normal to the base extaction (90 degree to base) As per the Draft analysis the Green shaded area represents the region Greater than 3 Degrees  Red region is below 3 Degrees     Class C      

Tooling Axis Creation    As there are three walls in the pocket area, The tooling axis is taken by Bisecting the lines (1) and (2) 1- Creating bisecting lines from the two opposite walls  2- The wall which dont have opposite side, a 3 degree inclined line is drawn with respect to the wall side …

Draft analysis report Draft angle = 2.6 degree Green area represents the places were draft angle relays greater than 2.6 degree Blue shaded area denotes the places which draft angle is below 2.6 degree   Tooling axis is denoted by the yellow small dotted line and is created by bisecting the two tapered sections intersection…

BENCHMARKING It can be defined as the way of discovering what is the best performance being achieved, whether in a particular company, by a competitor or entirely different industry. This collected data or information can be used as the material to study and analysis and used for the organization process to achieve advantage…

Underbody coating is done to prevent corrosion to the body which can take place from time to time. It can be done mainly by painting, spraying and electrolysis dipping. A good underbody coating will create a long term isolation from heat, water and dust from outside enviornment. Pros:  It proctects against corrosion…