Week 8 - Challenge 5 - Core & Cavity Design

Technical Modelling of Car   INTRODUCTION   Surface- A surface, as a term is most generally used is the outermost or uppermost layer of a physical object or space. It is the portion or the region of the object that can first be perceived by an observer using the senses of sight and touch and is the portion with…

Concept Modelling of Seat   INTRODUCTION   Concept modelling- CAS modelling or concept modelling is modelling where the 3D data starts to take shape. It is a crucial part of the process as everybody involved in the design process depends on this to actually visualise, how the design has come out, the shape and…

Concept Modelling of Steering Wheel   INTRODUCTION   Concept modelling- CAS modelling or concept modelling is modelling where the 3D data starts to take shape. It is a crucial part of the process as everybody involved in the design process depends on this to actually visualise, how the design has come out, the…

Concept Modelling of Side Fender   INTRODUCTION   Concept modelling- CAS modelling or concept modelling is modelling where the 3D data starts to take shape. It is a crucial part of the process as everybody involved in the design process depends on this to actually visualise, how the design has come out, the shape…

Concept Modelling of Car Bumper   INTRODUCTION   Concept modelling- CAS modelling or concept modelling is modelling where the 3D data starts to take shape. It is a crucial part of the process as everybody involved in the design process depends on this to actually visualise, how the design has come out, the shape…

Concept Modelling of Alloy Wheel   INTRODUCTION   Concept modelling- CAS modelling or concept modelling is modelling where the 3D data starts to take shape. It is a crucial part of the process as everybody involved in the design process depends on this to actually visualise, how the design has come out, the shape…

CREATION OF MOLD FOR CPU FAN BEZEL     INTRODUCTION Molding is a process in which a molten or liquid material is poured into a mold and allowed to set or freeze. There are many types of molding process out of which injection molding is widely used. Injection Molding is a manufacturing process for producing parts…

AIM: To create the core-cavity blocks and all the other parts necessary for molding the plastic component.     DESCRIPTION:   Parting line- A 'parting line' is the line of separation on the plastic part where the two halves of the plastic injection mold meet. Parting surface- A parting surface is a surface…

AIM: To create the core-cavity blocks, sliders and inserts for the plastic component.     DESCRIPTION:   Parting line- A 'parting line' is the line of separation on the plastic part where the two halves of the plastic injection mold meet. Parting surface- A parting surface is a surface that separates the mold block into…

CREATION OF MOLD FOR A TABLE FAN OUTER CASING     INTRODUCTION Molding is a process in which a molten or liquid material is poured into a mold and allowed to set or freeze. There are many types of molding process out of which injection molding is widely used. Injection Molding is a manufacturing process for producing parts…

AIM: To create the core-cavity blocks for the plastic component.     DESCRIPTION:   Parting line- A 'parting line' is the line of separation on the plastic part where the two halves of the plastic injection mold meet. Parting surface- A parting surface is a surface that separates the mold block into two…

DOOR TRIM PANEL     INTRODUCTION The door trim panels are key components making up the interior space of a vehicle. A door assembly for an automotive vehicle. Door panels acts as an interface between the interior of the car and the inner workings of the door, and between vehicle occupants and the door. In addition,…

INTRODUCTION Assembly modeling is a technology and method used by computer-aided design and product visualization computer software systems to handle multiple files that represent components within a product. The components within an assembly are represented as solid or surface models.   OBJECTIVE To create assemblies…

INTRODUCTION   The roof of a car or other vehicle is the top part of it, which protects passengers or goods from the weather. The roof also protects the passenger from any injury when the car gets crashed or is rolled over or something heavy falls on the roof.     OBJECTIVE   The mian objective of this…

Master Section Development     INTRODUCTION For every region we have a master section. Master section is a predefined sketch which is adoptable in different situation. With the help of these master sections we create the component.   OBJECTIVE To create B pillar and the engineering features of the car using…

Door Applique Design with Engineering Features     INTRODUCTION Engineering features are nothing but features or extensions on the plastic components. There are many engineering features like rib, dog house, screw boss, heat stakes, locators, etc. which helps in fixing and strengthening the components and even…

BOSS AND DOG HOUSE DESIGN     INTRODUCTION Boss features are commonly found in injection molding designs. They are used to aid in the assembly of molded parts by providing a channel for a screw. Dog house is a feature that helps you to avoid sink marks.   OBJECTIVE To create the boss and Dog House for the…

RIB DESIGN     INTRODUCTION Ribs are thin, wall-like features typically designed into the geometry of a part to add internal support to walls or other features. They provide a means to economical stiffness and strength in molded parts without increasing overall thickness.   OBJECTIVE To create the rib for the Centre console…

CORE AND CAVITY BLOCKS   INTRODUCTION Core and Cavity blocks are used produced to plastic components. They are used in the molding process. The core is the male part which forms the internal shape of molding. The cavity is the female part which forms external shape of molding. Core and cavity blocks are precast concrete…

COIN HOLDER DESIGN     INTRODUCTION Tooling axis is the direction in which the mould opens or the core cavity opens. By providing tooling axis to the component we can also do the draft analysis of the component. Draft analysis is performed on components where the ejection of materials happen after the material…

DOOR ARM REST   INTRODUCTION Tooling axis is the direction in which the mould opens or the core cavity opens. By providing tooling axis to the component we can also do the draft analysis of the component. Draft analysis is performed on components where the ejection of materials happen after the material is made inside…

SWITCH BEZEL DESIGN   INTRODUCTION Tooling axis is the direction in which the mould opens or the core cavity opens. By providing tooling axis to the component we can also do the draft analysis of the component. Draft analysis is performed on components where the ejection of materials happen after the material is made…

BASE BRACKET DESIGN   INTRODUCTION Tooling axis is the direction in which the mould opens or the core cavity opens. By providing tooling axis to the component we can also do the draft analysis of the component. Draft analysis is performed on components where the ejection of materials happen after the material is made…

TOOLING AXIS FOR THE GIVEN FAN COVER   INTRODUCTION Tooling axis is the direction in which the mould opens or the core cavity opens. By providing tooling axis to the component we can also do the draft analysis of the component. Draft analysis is performed on components where the ejection of materials happen after…

HOOD DESIGN USING NX CAD     INTRODUCTION   The Hood is an opening body panvel that covers the engine in a front engine vehicle. The hood is also considered as another type of door in a vehicle as it consists of an outer panel and an inner panel. The inner panel povides strength while the outer panel functions…

INTRODUCTION   Back door are the type of door which is located at the back and which gives access to the luggage compartment. It also houses the vital components like gas stay, viper, viper motor, tail light and hinge for opening and closing.       OBJECTIVE   The main objective of this project is to understand the design…

SECTION MODULUS CALCULATION AND OPTIMIZATION     INTRODUCTION   Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members. Other geometric properties used in design include area for tension and shear, radius of gyration for compression, and moment of inertia and polar…

FENDER DESIGN   INTRODUCTION   Fender is nothing but formed sheet-metal part mounted over the road wheels of an automobile, bicycle, etc., to reduce the splashing of mud, water, and the like. When the vehicle is moving, tires pick up stones and other and hurl them in all directions. Fenders are basically present…

UNDERBODY COATING   Underbody Coating is a sprayable coating, which protects the under surface of the vehicle from corrosion. Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically…

BENCHMARKING   Benchmarking is a process of measuring the performance of a company's products, services, or processes against those of another business considered to be the best in the industry, aka “best in class.” The point of benchmarking is to identify internal opportunities for improvement. In automobile…

Sheet Metal Bracket 2 using NX Cad     INTRODUCTION   This project is to learn and understand the features and tools of NX cad software for modelling a sheet metal bracket and to get a clear knowledge and understanding of the software.     OBJECTIVE   The main purpose and objective of this…

Sheet metal Bracket using NX Cad     INTRODUCTION   This project is to learn and understand the features and tools of NX cad software for modelling a sheet metal bracket and to get a clear knowledge and understanding of the software.     OBJECTIVE   The main purpose and objective of this project…

Odd Shaped Enclosure using NX Cad     INTRODUCTION   This project is to learn and understand the features and tools of NX cad software for modelling a sheet metal part for odd shape and to get a clear knowledge and understanding of the software.     OBJECTIVE   The main purpose and objective…

SHEET METAL BOX ASSEMBLY USING NX CAD   INTRODUCTION  This project is mainly to understand the different tools and features used in NX cad software for modelling a sheet metal box assembly and to get a clear knowledge and understanding of the features and tools in NX cad.    OBJECTIVE …

  SHEET METAL CASING DESIGN USING NX CAD   INTRODUCTION  The purpose of this project is to mainly understand the different tools and features used in NX cad software for modelling a sheet metal casing and to get a clear knowledge and understanding of the features and tools in NX cad.    OBJECTIVE …

MODELLING AND RENDERING OF A YACHT     INTRODUCTION  The purpose of this project is to understand all the tools and features used for modelling a product like the Sunseeker Predator Yacht and its parts to get a clear knowledge about the tools and features used in Solidworks.    OBJECTIVE The main…

Modelling and Rendering an American Chopper using Solidworks     INTRODUCTION The main purpose of the project is to understand all the tools used for modelling a product like the American chopper and its parts to get a clear knowledge about the tools in Solidworks.   OBJECTIVE The main objective of this…