Week 8 - Challenge 2 - Switch Bezel Design

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Ans :-             Create a product file and navigate to the Electrical Harness Flattening for wire harness flattening option and save it in the same location where the wire harness or routing assembly is stored. Define the 'Harness flattening parameters' in order to flatten the required wire harness assembly. While defining…

AIM:TO DESIGN THE GIVEN HARNESS ACCORDING TO THE WIRING DIAGRAMS. GIVEN:  HARNESS_A: CONNECTIVITY CHECK :                HARNESS B: CONVERTED AS A PART BODY AND SAVED AS IGS FORMAT     

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design:   Steps to be followed: Download connector 3D data from…

 Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Create the Points and Planes in Part Design Work Bench. Define the part as support in Eletrical Part Design Workbench. Select the point and Plane for First entry point and Select…

WIRING HARNESS-WEEK 2 3D MODELLING As per the given set of links of electronics components , I have downloaded the igs files of the CAD files and extracted it and converted it into the catpart files and saved.  Initially, I have opened the catpart file of the connector named C-2-1743357-2 and tried to define it. For that,…

Briefly Explain the Section Modulus : it is the ratio of the moment of inertia of a section about the neutral axis to the distance of the outermost layer from the neutral axis  The elastic section modulus is defined as S = I / y, where I is the second moment of area (or moment of inertia) and y is the distance from the…

Design of Back Door (Or) Tail Gate What is Back Door? The Tail gate or the Back door of a car is the Door at the rear end of the car, which provides access to the luggage compartment. In most of the cars, these back doors are operated with the help of gas stay which in turn reduces the effort required to lift open the…

AIM:-- For the Given Roof styling, create an ASSEMBLY by developing the essential flanges for the outer roof and creating the reinforcements. Provide appropriate dimensions and check for Draft analysis. Do a curvature study on the roof and perform calculations to determine the position of the Bow-roofs. Suggest and implement…

AIM: To design a  Front Fender OBJECTIVE: To design a Fender mounting on the given model by using Master sketch by considering the safety and manufacturing feasibility for possible mounting region.                                                                          Introduction: Fender: Fender is the US English term…

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Aim: Create the A Pillar Plastic component through the given Class-A surface and master section and perform Draft analysis. Objective:      The main aim of this challenge is to create a solid body of 'A PILLER' with the help of the closed surface method by using the 'Generative shape design' workbench in…

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Attachment Feature Creation - Challenge 2 AIM Create the Dog House for the Door Trim considering the design rules INTRODUCTION DOG HOUSE Dog house is an engineering feature used in plastic design. Dog houses are used as support feature. Sometimes other engineering features like snaps, locators, and screw bosses are mounted…

Attachment Feature Creation (Ribs & Screw Boss) AIM: To create the door handle component from the given class-A Surface. To create the tooling axis for the given class-A surface meeting the requirements of the draft angle. To attach B side features in the component. To perform the draft analysis on the model. CREATING…

Aim: To create the class B surface, C surface and tooling axis also publish it as well as close surface the given door trims. Objectives: Create the Door Trim Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of…

AIM Create the Bumber plastic component through the given Class-A surface and perform Draft analysis.   THEORY CLASS A SURFACE: Class A surface is a surface made by the designer specially in automotive design which is the aesthetic part of a body and is given as an input to the plastic designer to work on it. CLASS…

CORE AND CAVITY DESIGN Based on the previous design of Switch Bezel, Now I'll Design the Core and Cavity for this plastic component. First I'll need to check the Core and cavity portion for the Switch Bezel. I can find this out by performing a draft analysis on the plastic components. now by the performed Draft Analysis,…

Draft Analysis When a plastic component is made, we can observe that there is a draft angle given on each side from the base which is lesser than 90 degrees. This is because in the criteria of making a plastic material the mold should release the material when finished. if the mold surfaces are 90 degrees…

Draft Analysis When a plastic component is made, we can observe that there is a draft angle given on each side from the base which is lesser than 90 degrees. This is because in the criteria of making a plastic material the mold should release the material when finished. if the mold surfaces are 90 degrees…

   Underbody Coating:             Underbody coating is a process to protect the car’s underbody from the corrosion.  It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are…

Case Study:      Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, a five-year-old boy, his father, and his mother. He visits his native place Madurai which is 500kms away from Bangalore once a month.…