Week 11 - Final project

OBJECTIVE: The objective is to design & assemble the components of the butterfly valve using various modeling & assembly features in SIEMENS NX CAD. Developing drawing sheets of butterfly valve assembly using various drafting tools. Understanding various GD&T symbols and applying the same to the butterfly valve assembly.…

OBJECTIVE: The objectives of this challenge are as given below, To Define the mechanical components electrically and prepare a catalogue for the same. To Provide proper routing of bundle without any interference and also provide support parts like clips and clamps. To Prepare a report with all the required images required…

Wiring Harness Design Project 1: Design and develop the Wiring Harness On Given V6 Engine and Prepare Flatten View drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. INTRO: A wire Harness , also Commonly referred to as a Wiring Harness…

Aim: To Flatten The Wiring Harness And Draft The Wiring Harness Assembly. Harness Assembly: Harness Flattening: We Go To The Harness Flattening Workbench And Define The Flattening Parameters. We Use The Extract Command To Bring The Harness Assembly To The Flattening Workbench Here. Choosing A Suitable Plane We Flatten…

AIM- Route two electrical harnesses as per the given layout and interconnect them as a single harness assembly and then check for bundle continuity, bundle warnings, and then give annotations to the final harness assembly. We have to first define all the connectors geometrically and electrically as shown in below images.…

1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors: DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download connector 3D data from www.te.com…

Q1. Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Process: Create two points one as entry and another as exit point. create planes at two points and another at base. Switch to Electric part desgn Click on support defination…

AIM: Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. INTRODUCTION TO WIRE HARNESS CONNECTOR DEFINATIONS IN CATIA V5 1. Deutsch DT06 – 08SA Connector connection point:…

CAR BACK DOOR DESIGNAim: To design back door of car using given outer class 'A' surface.What is back door of a car?A door which is located at the rear side of a car which gives access for the boot space to store luggage, spare wheel etc.These doors can be operated manually or electric powered. In most of the luxury cars…

Roof Introduction: Given Car Roof stlying design develop a BIW Roof of a car with Front Roof Rail, Bow Roof Rail, Center Roof Rail, and Rear Roof Rail by following the engineering standards. The roof must be subjected to Draft Analysis for verifying whether it satisfies the manufacturing requirements. Curvature Study and…

Car Fender Design Fender is the part of an automobile, motor cycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire. Fenders are typically rigid and can be damaged…

Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. Aim:- Calculate the wheel arc gap at the required points and check whether the car passes the European standard or not. 1. About Fender The fender is a sheet metal part of an automobile. It Plays a vital…

SECTION MODULUS OF HOOD Section modulus is a direct measure of strength of any sectional area of an object about an reference axis(neutral axis). Strength is nothing but, capable of supporting greater loads, so higher the strength it has a high capable of supporting greater loads. This strength can measured directly from…

AIM: Design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the Master Section mentioned with the Design parameters explained in the videos. Introduction : The hood (North American English) or bonnet (Commonwealth English) is the hinged cover over the engine of motor vehicles.…

Underbody Coating Underbody Coating is a sprayable coating, which protects the under surface of the vehicle from corrosion. Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically…

1. Benchmark with presently available cars in the market for the following case. Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, a five-year-old boy, his father, and his mother. He visits his native place Madurai which…

Project - Data Handling and Interpolation: In a laboratory experiment, data of voltage and current has been recorded and the same is attached in an excel file. we get the file for read it and collect the data for voltage and current, we do analysis with interpolation in the range of -17.3:0.1:0.9 are perfromance. collecting…

Final project Door Trim panel In this project the input surface has been given, we need to create class B and C surfaces and make them solid, do the draft analysis of the component and also create attachment features like a dog house, and heat stakes so that the trims easily fit onto the door. Here we will go for a top-down…

QUICK RETURN MOTION MECHANISM Sketch Views 3D Part Views Drafting Views CV JOINT Sketch Views 3D Part Views Assmbly View Drafting Views Details of Assmbly QUICK RETURN MOTION MECHANISM: SLOTTED LEVER: BASE: RECTANGULAR SLIDER: CONNECTING ROD: CIRCULAR SLIDER: ASSEMBLY: DRAFTING: CV JOINT: PART 1: PART 2: PART 3: ASSEMBLY:…

MASTER SECTION: Master sections development takes place during feasibility check and concept validation stages of the product life cycle. These are typically the guides for design requirements and which decides the component packaging after the development of the concept design, i.e class A surfaces. Master section helps…

DOOR TRIM LOWER Draft The draft is the amount of taper for moulded or cast parts perpendicular to the parting. line. Draft angles are a design consideration that makes it much easier for a part to release cleanly from a mould. A draft angle is calculated as a degree measurement (or, less often, an inch or millimetre measurement)…

CREATING TOOLING AXIS: The Tooling Direction is basically the direction that the mold pulls a part. The mold is built in two separate pieces, basically. You have a Cavity side and you have the Core side. The Core pulls apart from the Cavity and that's the Dye line or the Tooling Direction. Check for gaps between surfaces…

CREATING TOOLING AXIS : It is defined as the direction in which the mould/core and cavity open. Selection of the direction of the tooling axis depends on the ease at which components can be easily ejected. By analysing the component the most easily ejectable direction is somewhere close to the Z direction,(might be inclined…

Core & Cavity Design To Create the Core and cavity blocks for the switch bezel component Creating Tooling Axis: The Tooling Direction is basically the direction that the mold pulls a part. The mold is built in two separate pieces, basically. You have a Cavity side and you have the Core side. The Core pulls apart from…

FOR DRAFT ANALYSIS: First we analysis the model and then choose dummy axis in x and y direction. As we intersected to proceed we observed that the side walls are not given any draft. Hence we assume the axis normal to the base surface and parallel to side walls. This surely will create problems because a minimum draft…

Draft Analysis Report  Coin Holder have four sides 90 degree faces so tooling axis is center of the base face, so take a center point of the base surface. make line which is tooling axis, after applied draft analysis we seen every face minimum 3 degree angle you can check it below images, Class A surface and…

Draft analysis Report To get draft analysis we need tooling axis, to creat tooling axis for Switch Bezel we have to ribs with angle, with 2 ribs angle then we take position sketch and we take similar lines in angle of ribs. with the help of 2 line we creating Bisecting Line 1, with the help of other sketch we…

Draft analysis report To get draft analysis we need tooling axis, to creat tooling axis for base bracket we have to ribs with angle, we take similar lines in angle using intersection command with YZ Plan Ref Plan 1 and help of a Point we get Bisecting Line is Tooling axis. By using draft analysis command the compoent get…

1.Ans) Major elements in the above automotive wiring diagram are Battery, Fuse, Indicating Light/Beam light, Generator, Gas tank Linit, Junction Block, Light Switch/Selector Switch, Breaker, Junction block, Distributor, Ammeter, Horn, Scalcd beam, Horn. 2.Ans) The 3 elements are Battery, Fuse Box and Generator Battery…