UNDERBODY COATING Introduction: Underbody coating refers to a protective layer of material applied to the bottom of a vehicle to protect it from damage caused by road debris, moisture, and other environmental factors. This report will provide a detailed explanation of the underbody coating process in the automotive industry,…
Gopalakrishnan Munusamy
updated on 12 Apr 2023
Project Details
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Read more Projects by Gopalakrishnan Munusamy (28)
Week 14 challenge
Assemble and apply GD&T to the butterfly valve assembly drawing Objective The objective of this project is to model a butterfly valve and apply GD&T to the different parts and assembly of the butterfly valve. Introduction A Butterfly valve is a quarter-turn rotational motion valve, that is used to stop, regulate, and…
09 Aug 2023 10:02 AM IST
Project 2
WIRING HARNESS FOR TAILGATE AIM: To route the wiring harness…
27 Jun 2023 07:58 PM IST
Project 1
WIRING HARNESS DESIGN PROJECT 1 AIM: Design and develop the Wiring harness on Given V6 Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated…
26 Jun 2023 02:37 PM IST
Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge
WIRING HARNESS DESIGN IN CATIA V5 - 3D MODELING WEEK 5 & 6 CHALLENGE Aim: To Route two electrical harnesses as per the given layout and interconnect them as a single harness assembly and then check for bundle continuity, bundle warnings, and then give annotations to the final harness assembly.…
14 Jun 2023 06:47 PM IST
Wiring harness routing & packaging Rules Week 3 Challenge
Wiring harness routing & packaging Rules Q1. Download following cad data & define it…
05 Jun 2023 10:51 AM IST
Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge
Aim: Electrically defined the given connecters and connecter clip with the help of geometry and assemble by the electrical wiring harness workbench. Introduction: Wiring harness: Systematic bound…
21 May 2023 11:31 AM IST
Design of backdoor
AIM: Use the provided styling surface to come up with a back door design, use appropriate design methodologies, and provide the necessary reinforcements and embosses. INTRODUCTION: BACK DOOR: Back door or tail gate simply refers to the back of the car that can open and close.it covering the rear of the vehicle.It…
15 May 2023 06:55 PM IST
Roof Design
Aim: To a given roof styling, create essential flanges and reinforcement. Objective: To design the automotive roof based on the given styling surface and to analyze the prepared model to check the manufacturability and the feasibility of the design. To perform the section modulus study for the master sections and…
08 May 2023 08:30 PM IST
Fender Design - Wheel Arch Challenge
Aim : To Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. Objective : Study about the different wheel arch gap standards. Draw the lines at the required angle and points for the European standard. Measure the distance at each…
25 Apr 2023 01:22 PM IST
Section Modulus calculation and optimization
Aim: To find the section modulus of the hood and optimization to improve the overall section modulus. Objective: Use the section from your Hood design and calculate the section modulus using the formula S= I/y. Section Modulus: The section modulus (S) is…
22 Apr 2023 08:27 AM IST
Underbody Coating
UNDERBODY COATING Introduction: Underbody coating refers to a protective layer of material applied to the bottom of a vehicle to protect it from damage caused by road debris, moisture, and other environmental factors. This report will provide a detailed explanation of the underbody coating process in the automotive industry,…
12 Apr 2023 07:35 AM IST
Benchmarking
AIM: To prepare a report explaining what is Bench-marking , Compare at least 4 Vehicles and Provide a Preoper conclusion for the report ,suggesting a suitable vehicle among the comparison made. WHAT IS BENCHMARKING ? The process of comparing one's business process and performance…
12 Apr 2023 06:05 AM IST
Week 12- Final project
FINAL PROJECT AIM: To create a door interior part from the inputs of class A surface along with master section by following the design rules followed in tier 1 and OEM industries in catia v5. INPUTS: TOOLING AXIS FOR CLASS A SURFACE: The direction in which the mould open…
08 Apr 2023 10:51 AM IST
Week 10- Assembly Workbench
AIM : To create part models and assemble the components using the 2D drawings which were provided. OBJECTIVE : To create the various part models from the 2D drawings. To asseble the part models into a single component. To create the 2D drawings of the components which were created. QUICK RETURN MECHANISM…
21 Mar 2023 09:15 AM IST
Week 9 - Project - A pillar Design with Master Section
Aim : To create A pillar design with given master section. Objective : To create class B and class C surface. To do draft analysis. To create a dog house according to given master section and following design rule. TO perform draft analysis. To make report of it. CLASS A SURFACE: Using join or…
18 Mar 2023 12:57 PM IST
Week 9 - Project_1 - Door Trim Lower with Engineering Features
AIM: To Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Class A Surface:…
14 Mar 2023 02:00 PM IST
Week 9 - Attachment Feature Creation - Challenge 2
AIM: To Create the Dog House for the Door Trim considering the design rules mentioned in the video. Consider the thickness of the part to be 2.5 mm. CLASS A SURFACE: Tooling Axis: To create the tooling axis first we have to check the best suitable direction…
12 Mar 2023 08:32 PM IST
Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1
AIM: To create the component through the given Class-A surface. the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Create the rib and screw boss as by considering the design rules.…
09 Mar 2023 11:58 AM IST
Week 8 - Challenge 6 - Core & Cavity Design
AIM: To Create the Core and cavity blocks for the switch bezel designed in the earlier challenge. Before design core and cavitydraft analysis of solid switch benzil Core Design: Extrapolated class A surface Trimming the class C surface with extrapolated class A surface After…
05 Mar 2023 12:15 PM IST
Week 8 - Challenge 5 - Door Trim Lower
AIM: To Create the Door Trim Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Take the Thickness of the component to be 2.5 m. CLASS…
03 Mar 2023 06:21 PM IST
Week 8 - Challenge 1 - Base Bracket Design
AIM: Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. REPORT ON DRAFT ANALYSIS: CLASS…
01 Mar 2023 06:44 PM IST
Week 8 - Challenge 4 - Bumper
AIM: To create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Take the Thickness of the component…
01 Mar 2023 06:39 PM IST
Week 8 - Challenge 3 - Coin Holder Design
AIM: To Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Take the Thickness of the component…
28 Feb 2023 02:29 PM IST
Week 8 - Challenge 2 - Switch Bezel Design
AIM: Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. TOOLING AXIS: Considering the Ejection…
23 Feb 2023 06:51 PM IST