Underbody Coating

Operation to do: Joining of Class A surface. Create Tooling Axis. Create Draft Analysis for Class A Surface. Create Class B Surface. Create Class C Surface. Create Final Product. Material used in Lens: Poly Carbonate. Followed Constrains: The change in dimension of the Class A Surafce is not allowed. Change in thickness…

Objective: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Back Door Assembly Part: Construction of the Harness Assembly Bundle:…

Aim- To route the wiring harness on given Engine and flatten view drawing in CATIA V5. Objective- The objective of the project is to route the wiring harness on given W16 Engine and prepare flatten view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness. Also, Industry best…

AIM:     To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet. OBJECTIVE: To flatten the wire harness assembly completed in week 4 assignment. To orient the wire bundle as shown in the layout.     To place the flattened view on a drawing sheet. To ensure bundles…

Aim :  To route the following harness layout in Electrical workbench and  1. Check the bundle continuity. 2. Add annotation to all connectors. 3. Check for the bundle warning. 4. Generate CAT.part of harness assembly and convert it in .igs format. Procedure : 1. First provide the necessary properties to…

Design of Backdoor Objective:  To design Back door of car using the given Class ‘A’ surface. Introduction      It is a hinged board or door at the rear of the vehicle that can be moved up or down during loading and unloading. Back Door is also referred as 'Hatch' or 'Tailgate' or 'Trunk-lid' or 'Boot-door'. Its the rearmost…

AIM:        To create the wire routing following the harness layout in electrical harness assembly. The given connectors were downloaded from the www.te.com                                        …

  Q1 The given clip was downloaded and opened as a part file. I have to define two points that will be used as entry and exit points. Then a plane has to be defined at the points. A base plane has to be defined at a distance of 2 to 3 mm from the clip. again we define the exit point at the first definition as the…

AIM:  Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2 (https://www.te.com/usa-en/product-2-174357-2.html?source=header-match)…

INTRODUCTION     An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements.           When it is seen from the outside of the car,…

FENDER - Fender is the part of a car that protects and frames its wheels and keeps mud from splashing it. Most modern vehicles have fenders on their front wheels. It is the part of a car, truck or motorcycle that surrounds the wheel sell. The primary function of a fender is to prevent dirt and debris from being thrown…

Objective:             To calculate the wheel arch area of the given fender and analyse whether the fender will pass the european regulation. Introduction:  Wheel Arch is the shaped part of the bodywork of a car or other vehicle that allows the wheel to be accessed, and in the case of…

SECTION MODULUS OF THE HOOD Objective: To find the section modulus of the hood and optimisation to improve the overall section modulus. Section Modulus: The section modulus (S) is geometric property of the cross section used for designing beams and flexural members. It does not represent anything physically. Formula…

HOOD:        A car hood is also called as "BONNET" in some countries is the hinged cover that rests over the engine bay of a front-engine vehicle. The car hood protects the engine and connected parts from the elements while providing easy access for repairs and maintenance. STUFFS UNDER THE HOOD: Engine Alternator Battery…

We all are aware of the fact that the underbody of the previous models was made from durable metals such as steel, which is easily damaged and oxidized, forming rust While you are sitting on the driving seat enjoying the smooth ride, the underbody of your car is always exposed to muddy water, stones, rugged roads, and…

AIM:      To prepare a detailed report explaining what is bench marking and comparing 4 cars and provide a proper conclusion for the report. BENCHMARKING: It is the process of comparing one's business process and performance metrics to industries bests and or best practises from other industries studying…

  LOWERSUBSTATE: Aim:       To Create the lower substate component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Objective…

AIM Create the A Pillar Plastic component through the given Class-A surface and master section and perform Draft analysis. Operations: Creating tooling axis. Create draft analysis Creating Class B surface. Creating Class C surface. Final product using closed surface.   creating engineering features useing master section…

Aim:       To Create the door trim component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Objective : To design door trim…

Aim:       To Create the dog house for door trim component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Objective : To design door trim as per automotive…

AIM: To create the rib for the Drill Handle considering the design. Objective : To design door handle as per automotive OEM Standard. Create B Class and C Class and tooling axis. Converting close surface into the solid inside part workbench and provide the thickness of 2.5mm. Performing draft analysis to verify the…

AIM: To create the Core and cavity blocks for the switch bezel designed in the earlier challenge.  Objective : To create core.       To create cavity. creating parting surface. creating parting line. To create draft analysis.    Tooling Axis:        Tooling Axis is…

Aim:        Create the bumper component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Objective : To design switch bezel as per…

Aim:        Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Objective : To design switch…

Aim:        Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Objective : To design switch bezel as per automotive…

Aim: To Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  operations:  To create a tooling axis. To do…