Challenge

Underbody Coating

UNDERBODY COATING

A car’s Underbody is always exposed to dirt, dust, water, big stones and other obstacles in the road. Because it’s not in the plain sight, we often do not see the damage caused to our vehicle.

Due to Indian road conditions, the underbody of any Vehicle gets prone to corrosion. Underbody coating provides long term protection from corrosion to car’s underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion.

Under body protective coating is used to protect the vehicle chassis from external environment, to ensure the integrity and safety of car. The use of underbody coating plays a very important role in the service life of the vehicle. In general, it is required to spray such a protective coating in the manufacturing of the new car. But, due to the high competition of new car sales in the automobile industry, car producers started doing cost cutting, so that they reduce or even completely eliminate the use of under body coating where it is not to be easily seen by car owners. As a consequence, our car service life will be affected gradually.

As a vehicle owner we regularly do maintenance of our car by changing Engine oil, coolant , break oil, polishing the body and dashboard , but we are not paying attention to car underbody . which always gets rusted .

TYPES OF UNDERBODY COATINGS :-

(a) RUBBERIZED UNDERBODY COATING:

Rubberized undercoating’s do a great job of keeping existing rust all covered up and looking sharp, but it does absolutely nothing to slow down the spread of rust and corrosion sometimes the trapped air and moisture may even contribute to rust formation.

Uses:It is an easy-to-use black rubberized protective coating. It provides corrosion protection from water, salt and other chemicals. Its helps deaden sound and provides a barrier against rust on cars, trucks, trailers and other recreational vehicles.

(b)POLYURETHANE UNDERCOATING:

Polyurethane Undercoat may be top-coated with either acrylic or polyester urethane finishes and is especially formulated as an undercoat or sealer under AY&B Elite® Pro-Spray Linear Polyurethane and Elite® 321 Brushing Polyurethane finish coats.

(c)WAX OR PARAFFIN-BASED UNDERCOATING:

Wax or Paraffin-based undercoating’s have a wax inclusion that makes them stronger than water-based undercoating’s. Paraffin-based undercoating’s can be purchased through an automotive store in spray and paint-on formats. Paraffin-based undercoating needs to be replaced at least once a year at the vehicle owner's expense.

(d)ASPHALT-BASED UNDERCOATING:

Asphalt Based Undercoating does provide some benefits over Waxed Based Undercoating. They both stick well to most any surfaces and do a great job sealing out moisture, road chemicals and oxygen. But mainly, Asphalt undercoating has the benefit of being less expensive.

PRO’S AND CON’S OF UNDERBODY COATING

*PRO’S

  • It provides a layer of protection against corrosion.

When an undercoating is properly applied to a vehicle, then you’ll be providing the underbelly with a layer of protection against rust and corrosion. Instead of contacting the metal components of the vehicle, the debris encounters the undercoating, which then proactively repels the dangerous items away. Although an undercoating will eventually wear out, it can provide years of protection against premature corrosion.

  • It will extend the life of your vehicle.

A proper undercoating extends the life of your vehicle because of its rust-stopping power. Corrosion does more than affect the integrity of the metals in your vehicle. It can get into your metal wires and cables, affecting any component which is comprised of steel or aluminium. Even your transmission and engine have exposure to rust when there isn’t a vehicle undercoating applied.

  • It can be applied to damaged areas.

Over time, the underbelly of your vehicle is going to develop nicks, chips, and scratches because of the debris you encounter while driving. Unlike older forms of undercoating, which included the use of asphalt and animal fat, modern products provide a real layer of protection because it can morph into the various areas of small damage.

A modern undercoating is usually wax-based, which creates a living barrier that your vehicle can use to promote a self-healing experience.

  • It can be self-applied.

Rustproofing works best when you have this service professionally applied to your vehicle. If money is tight, however, and you have some basic car maintenance skills, then you can do the work yourself.

If this service is applied at the dealership, it may cost up to $1,500, depending on the make and model of your vehicle. Some dealers include it in a package of services that are priced even higher. When you do the job yourself, then the cost can be less than $100 for cars and under $150 for trucks and SUVs.

Just keep in mind that you’re going to be creating a bit of a mess while applying a DIY undercoat.

  • There are multiple undercoating methods which can be used.

There are four different undercoating methods that are commonly used on vehicles which require this service. The electronic method is used when rust is present to stop its corrosive effect, which is a method that receives mixed reviews. A standard undercoating method applies a tar-like substance to the exposed components of the vehicle underbelly. A dripless oil spray applies a waxy substance that fills in the entire body of the vehicle, which hardens when it dries.

Then there is the drip-oil method, which may cause dripping for up to 48 hours when applied. From a cost perspective, it is this final option that is most often applied at the dealership.

  • The service might help with the cost of your insurance.

Vehicular insurance is based on risk. If you reduce the risks of a claim by giving your vehicle a proactive service, of which an undercoating applies, then it may lower your overall premiums. States which see high levels of corrosiveness, such as Hawaii, typically see the steepest discounts with this advantage. Northern and coastal states in the U.S. might also see this benefit.

Although the premium decrease won’t offset the cost of the service, a discount of 3% to 7% may be available for some owners.

  • It may help to reduce interior noise.

When you’re driving, the sounds of the road can be soothing if they aren’t too loud. For lightweight vehicles, the noise pollution can be overwhelming to the driver in some situations. Applying a layer of undercoating creates a barrier against the sound, which creates an interior that is quieter. After the service is performed, many drivers notice that audio levels are noticeably lower inside their vehicle.

*CON’S

  • It won’t do anything about the corrosion which is already present.

For an undercoating to be effective, it must be in place before the underbelly of your car begins to rust. If you apply it over corrosion, you won’t be making an improvement. It will look better… until the rust breaks its way through the layer of undercoating you’ve applied. If you have rust present, then it must be removed, with the metal repaired, before the undercoating is applied for best results.

  • It works best on new cars.

If you’ve purchased a used vehicle, then the cost of preparing the underbelly for an undercoating might be more than the value of the car. You must remove all the residue from the bottom before it can be applied. Failing to do so will seal in the debris that is present already, which can lead to more problems. The best time to have an undercoating applied is when a vehicle is purchased new because it offers a superior level of protection then.

  • Most vehicles make it five years before corrosion begins to show.

For vehicle owners who purchase something new every 3 to 5 years, then rustproofing may not be a good use of your cash. Although an undercoating does add value to a used car, that only applies when the rustproofing product used provides a transferrable lifetime warranty. Most vehicles that are on the road today are able to make it five years before any corrosion begins to show. It may be 7 to 10 years before the functionality of the vehicle is negatively impacted by the lack of an undercoating.

If you wash your vehicle regularly, especially during the winter months, then you might be able to save the time and money required for this service.

  • A third-party undercoating service might void your vehicle’s warranty.

Some new cars no longer need the undercoating service provided because the structure of the vehicle has it built-in already. If you hire a third-party provider to apply an undercoating, you could void the corrosion-perforation warranty that is factory-provided. Most vehicles today that leave the factory floor are all provided with included rust-proofing.

If you are purchasing a used vehicle, an undercoating to a clean underbelly could extend the life of the vehicle and give it more value. For new vehicle purchases, you should ask the dealer what rustproofing options are included before paying for a separate undercoating option. Ask for documentation of what is provided instead of taking the word of the salesperson or the service personnel.

Many dealers have language in their terms and conditions that only written agreements are binding.

  • It adds weight to the vehicle.

Although the amount of weight added to a vehicle with an undercoating is minimal (between 10 to 20 pounds for most vehicles), there is an element of fuel economy to consider. When your vehicle weighs more, the distance you can travel on a single tank of fuel is reduced. The undercoating might reduce your efficiency by up to one mile per gallon, which creates an additional fuel cost over time that is worth considering.

  • An undercoating is not impervious to damage.

An undercoating can provide a hardened layer of protection against dirt and debris that may cause corrosion. Depending on where you drive, however, the lifespan of this product may be minimal. If you drive your vehicle on gravel roads or dirty areas frequently, you reduce the integrity of the protective layer.

You might find that your undercoating begins to chip off in as little as 25,000 miles because of this issue. Driving in a salty environment is not the only threat to the integrity of this product.

  • It must be reapplied every 3 to 5 years for best results.

The only way for an undercoating to provide ongoing protection for your vehicle is to have the service repeated frequently. Most owners can have a new layer applied in about 5 years without worrying about their underbelly being compromised. In salty or destructive environments, however, you may need to have a new undercoating applied every 3 years for best results.

CONCLUSION

As a final conclusion we can say that Underbody coating is a must to make sure the underbody is given a layer of protection from all grime and grit and annual clean up and touch up is necessary.

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