Underbody Coating

Underbody Coating

A car’s underbody is exposed to the most wear and tear caused by muddy water, potholed roads, stones and other obstacles on the road. Because it’s not in plain sight, we often do not see the damage.

Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean. But even if you are getting the undercoating applied after a couple of years, it’s fine too. This is because it can prevent further damage to the undercarriage

Purpose of Underbody Coating: 

                                 Without Underbody Coating                                                                                                      After Underbody Coating

Just like how people require shelter and additional care, cars need them too. Just parking your car inside a garage will not solve the problem as the car is exposed to ever-changing weather conditions especially in a country like India. Cars need to be given additional care especially during monsoon seasons and South India’s monsoon season just being around the corner, the car’s underbody should be given extra care. A car’s underbody is exposed the most to muddy terrains, potholes, debris and stones, and wet and even flooded roads that lead to corrosion of the underbody. Since the underbody is hard for us to inspect by ourselves, it is important to have an underbody coating in order to ensure your car is protected during these times. But here’s a list of reasons why you should get underbody coating and what all external factors it prevents. 

     1. Protection against Corossion

The main reason for getting an underbody coating is to prevent rusting and corrosion. This is not only required during the monsoon season but also in hot and humid climatic conditions. The coating is also a must if you tend to live in coastal regions where the humidity in these areas speeds up the process of corrosion. This can be eliminated by asking your car service professional to apply a rubberised anti-rusting coat on your car’s underbelly. 

     2. Protection of Vital Car Component

The car underneath holds vital components like the silencer, engine, and numerous other wires and small engine components for different purposes in the car. The car’s underneath cannot simply be led to corrosion and further damage due to the car being driven during any weather condition. To avoid further major issues, the antirust coating is a must for the underbody. This is again extremely important if you’re living in an all-year monsoon season or moderately high rainy regions as underbody coating is highly necessary for these situations. 

     3. Car's resale value might be affected if not taken care of

Just ensuring your car looks outside and inside is not enough. One must take great care of the underbody as well as the resale value would be greatly affected due to high corrosion. It should not be left uncared for which would lead to permanent damage and huge loss and might not be taken for resale. Therefore, regular inspection of the car’s underbody must be carried out in order to retain the car’s value. 

     4. Reduces NVH(Noise Vibration Harness) levels

Being in a country where not all roads are smooth enough and are filled with potholes, stones, debris, and uneven road levelling, the underbody coating prevents and absorbs all noise created by the contact of the surface of the road and the car by minimising this. 

     5. Car underbody coating prevents paint from chipping

When your car travels at high speed on a highway, the small stones and debris hit your car’s underbody in this process and may lead to chipping of the underbody paint. Hence, it is advisable to have a thick layer of underbody coating to prevent paint from chipping. 

Types of Underbody Coating

There are several types of undercoating and their specific brand examples currently available on the market.

     1. Wax Based Underbody Coating

It is the preferred undercarriage coating for cars often driven on highways and normal roads. Sometimes referred to as wax-based undercoating, it provides sufficient guard for cars in fairly moist regions.

Advantages:

• Readily flows into seams to guarantee any exposed and prone surfaces are protected 
• The most inexpensive undercoating option
• Conveniently available in spray guy canisters or aerosol cans                                                             An example of a Wax/ Paraffin Undercoat is Fluid Film 1, a rust inhibitor, anti-corrosion, and anti-rust undercoat.

  Disadvantages:  

  • Wears off quicker in comparison to other types
  • Unlike the rubberized type, it does not really dry
  • Needs to be stripped and reapplied at least once a year as soon as signs of wear and tear start to show

       2. Rubberized Underbody Coating

Ideal for cars driven in rough terrain, as its name suggests, this undercarriage coating involves applying a rubber agent to the underbelly to protect and cushion it against dents, dust, and moisture.

It can also be applied around wheel wells and quarter panels. Considered the best option for standard vehicles when it comes to the different types of undercoating.

Advantages:

• Easy to apply
• Quickly applied with no fuss
• Undercoat can be painted for a neat finish
• Provides satisfactory protection
• The simplest way to undercoat your car
• Safe to apply
• Truly dries to a soft rubbery finish that prevents further rust, damage, or moisture seepage

Examples of rubberized undercoating include 3M 3584 Professional Grade Rubberized Undercoating Rust-Oleum Black Rubberized Undercoating, 3M Body Schutz Rubberized Coating Black, SEM 40523 Low Voc Rubberised Undercoating Aerosol.

    3. Polyurethane Underbody Coating

Uses a polyurethane-based sealant that comes in canisters ready to be loaded into a spray gun and sprayed to guard the undercarriage of your vehicle.

The polyurethane used in this product is a high-quality and durable material that is perfect for any weather condition. It is ideal for standard vehicles.

Advantages:

• It has a long lifespan and is resistant to wear and tear
• Easily and quickly applicable
• Trickles into cracks and rusty spots already present on the underbelly of your car and fills them, hence protecting the underlying metal
• Quick and simple to remove, as it sands easily
• Dislodges salt, moisture, and oozing around rusty areas to bond with and protect unoxidised metal
• Can be painted over

An example of a Polyutherane undercoat is Adam’s SiO2 Infused Invisible Undercarriage Dressing Spray for car detailing.

Disadvantages:

• For better adherence, needs undercarriage preparation before application
• Requires time-consuming etching with primer to bare metals

    4. Asphalt Based Automotive Undercoating

Unlike the rubberized, wax/paraffin-based, and Polyutherane undercoatings, this type is made of asphalt and generally also contains some rubberized material that sets up firmly and helps soften noise from the engine.  

It reportedly has the most damage-resistant properties. Although asphalt-based undercoating is ideal for trucks, military, and all-terrain vehicles, it will also help protect your car, truck, motorcycle, and heavy machinery from the elements.

It last long and is best for endurance vehicles that have to undergo heavy road use.

When it comes to large trucks, heavy machinery, military, and all-terrain vehicles, asphalt-based undercoating provides added durability against rocks, chips, and moisture. It’s usually available from professional service shops.

Advantages:

• Formulated to protect from dirt, rust, and corrosion, it normally has a shelf life of up to two years. Sold in five-gallon containers
• Provides extra durability as it is the strongest and thickest undercoating available

Examples of asphalt-based undercoats are Rust Bullet, an automotive inhibitor paint for rust preventive and protective coating. As well as Skyco-Ospho protective coating.

Disadvantages:

• It takes time to harden and so requires more cure time than the other three types
• Unlike the other three, it is also, not paintable as such, not very aesthetically suitable for standard vehicles
• For best used only for the undercarriages of utility vehicles and trucks
• The only type of undercoating with a limited warranty

    5. Water based coating

Water-based undercoating is a protective layer that helps your car stay protected from harsh weather conditions.  It is made from an advanced polymer that is non-toxic and environmentally friendly.

The product can be applied to any surface, including metal, plastic, rubber, and glass. It will keep your car protected from rust, salt, and moisture. This undercoating provides a protective barrier that lasts for only a year-depending on where you drive your car.

Advantages: 

• Thin-set, it takes a short time to dry
• Can be done at home

Examples of Water-based undercoats are Total Coat Automotive Sprayable Undercoating, Corroseal Water-Based Rust Converter Metal Primer, CRC SP-300 Corrosion Inhibitor, and the Evapo-Rust-Block Water-Based Rust Inhibitor.

Disadvantages:

• It requires frequent repetition as it’s not very durable
• It cannot repel ice and water like petroleum-based undercoating

    6. Petrolium based under coating

Petroleum-based undercoating is a heavy, viscous oil-based liquid product that provides an effective barrier against moisture and corrosion.

The liquid dries and hardens to provide tough, durable, and long-lasting protection against moisture and corrosion. This product is typically applied to the undercarriage of automobiles, trucks, and other vehicles.

Petroleum-based undercoating can be purchased from your professional vehicle servicing shops.

Advantages:

• Has greater deflective abilities for road salts and grime
• Repels ice and water because of its petroleum base

Examples of Petroleum-Based undercoating are CRC Heavy Duty Corrosion Inhibitor and the Fluid Film Rust Inhibitor for rust prevention and anti-corrosion.

Disadvantages:

• Requires annual replacement

List of the Pros of a Vehicle Undercoating

1. It provides a layer of protection against corrosion.
When an undercoating is properly applied to a vehicle, then you’ll be providing the underbelly with a layer of protection against rust and corrosion. Instead of contacting the metal components of the vehicle, the debris encounters the undercoating, which then proactively repels the dangerous items away. Although an undercoating will eventually wear out, it can provide years of protection against premature corrosion.

2. It will extend the life of your vehicle.
A proper undercoating extends the life of your vehicle because of its rust-stopping power. Corrosion does more than affect the integrity of the metals in your vehicle. It can get into your metal wires and cables, affecting any component which is comprised of steel or aluminum. Even your transmission and engine have exposure to rust when there isn’t a vehicle undercoating applied.

3. It can be applied to damaged areas.
Over time, the underbelly of your vehicle is going to develop nicks, chips, and scratches because of the debris you encounter while driving. Unlike older forms of undercoating, which included the use of asphalt and animal fat, modern products provide a real layer of protection because it can morph into the various areas of small damage.

A modern undercoating is usually wax-based, which creates a living barrier that your vehicle can use to promote a self-healing experience.

4. It can be self-applied.
Rustproofing works best when you have this service professionally applied to your vehicle. If money is tight, however, and you have some basic car maintenance skills, then you can do the work yourself.

5. There are multiple undercoating methods that can be used.
There are four different undercoating methods that are commonly used on vehicles that require this service. The electronic method is used when rust is present to stop its corrosive effect, which is a method that receives mixed reviews. A standard undercoating method applies a tar-like substance to the exposed components of the vehicle underbelly. A dripless oil spray applies a waxy substance that fills in the entire body of the vehicle, which hardens when it dries.

List of the Cons of a Vehicle Undercoating

1. It is less helpful if corrosion is already present.
For an undercoating to be the most effective, it should be in place before the underbelly of your car begins to rust. If you apply it over corrosion, you will still isolate the metal from further moisture and airflow, which is good, but the existing oxidizing/rusting process will still continue to occur.

2. It works best on new cars.
If you’ve purchased a used vehicle, then the cost of preparing the underbelly for an undercoating might be more than the value of the car. You must remove all the residue from the bottom before it can be applied. Failing to do so will seal in the debris that is present already, which can lead to more problems. The best time to have an undercoating applied is when a vehicle is purchased new because it offers a superior level of protection then.

3. Most vehicles make it five years before corrosion begins to show.
For vehicle owners who purchase something new every 3 to 5 years, then rustproofing may not be a good use of your cash. Although an undercoating does add value to a used car, that only applies when the rustproofing product used provides a transferrable lifetime warranty.

4. A third-party undercoating service might void your vehicle’s warranty.
Some new cars no longer need the undercoating service provided because the structure of the vehicle has it built-in already. If you hire a third-party provider to apply an undercoating, you could void the corrosion-perforation warranty that is factory-provided. Most vehicles today that leave the factory floor are all provided with included rust-proofing.

5. It adds weight to the vehicle.
Although the amount of weight added to a vehicle with an undercoating is minimal (between 10 to 20 pounds for most vehicles), there is a small element of fuel economy to consider. When your vehicle weighs more, the distance you can travel on a single tank of fuel is reduced. The undercoating might reduce your efficiency by up to one mile per gallon, which creates a small additional fuel cost over time.