Modeling and Assembly of American Chopper

1.What is BIW & define its parts? Ans: BIW(Body in white): In the Automotive Industry BIW (Body in White) is the common terminology used to mention the car sheet metal welded structure (body shell). In today's situation, automotive BIW is made of steel (various steel grade material -DP, DD, HDP etc.) as well as made…

Aim: To create solid body of Door trim panel including B side features and perform draft analysis from the given class A and Mastersections using CATIA. Door Trim panel: It is an interior component attached to the inner side of the door. This product does more than merely improve the appearance of the vehicle interior.…

Aim: Creating Heat stakes and locators to the given Door. Procedure: For we have to perform draft analysis for the given class A and then create calss b and c surface to it. To perform draft analysis create point on the surface as shown below and draw a line through point on Y direction. After creating tooling axis perform…

Aim: To create boss and Dog House for the Centre console coin holder. Boss: Bosses are typically used to assist in assembly, as a receptacle for a screw or threaded insert or as the locator for a mating pin on another part. Because of its function, a boss must have sufficient strength to do its job. Designe considerations…

Aim: To create Ribs for Coin Holder and perfrm draft analysis for class A and final part. Procedure: Before creating Class B we have to perform draft analysis for the given class A.To make draft analysis we have to create a tooling axis by using Bisect method. Steps to create tooling axis. First we have to select the toolong…

Aim: To perform Draft analysis and create Core and cavity for the switch bezel Procedure: First we have to make Draft analysis for the given class A surface. To make draft analysis we have to create a tooling axis. Steps to create tooling axis. First we have to select the toolong direction. By analysing the given surface…

Aim: To create Class B and C surfaces for Coin Holder and perfrm draft analysis for class A and final part. Procedure: Before creating Class B we have to perform draft analysis for the given class A.To make draft analysis we have to create a tooling axis by using Bisect method. Steps to create tooling axis. First we have…

Aim: To create Class B surface for the Door arm rest and perform draft analysis to Class A and final part. Procedure: Before creating Class B surface we have to perform draft analysis for class A surface. To perform draft analysis we should create tooling axis. To create tooling axis we can use Bisect method or point on…

Aim: To perform Draft analysis and create B surface for the given Awitch Cezel. The main purpose of draft analysis is to check the draf weather it can be manufactured or not. Procedure: First we have to make Draft analysis for the given class A surface. To make draft analysis we have to create a tooling axis. Steps to…

Draft analysis for class A: Draft analysis for final component: Steps requed to perform Draft analysis The first step while performing draft analysis is to check the continuty of the class A. We should ensure that there are no gaps. The second step is to create the tooling axis which is the most important part in draft…

Steps requed to perform Draft analysis The first step while performing draft analysis is to check the continuty of the class A. We should ensure that there are no gaps. The second step is to create the tooling axis which is the most important part in draft analysis. Following are the measures to be taking for creating…

Design and Assembly of Back Door: Backdoor of a car also called as tailgate. It is used to sustain the rear car crash. It is generally made up of Steel/Aluminum. It used to load and unload goods in a car. It contains the assembles of rear wiper motor, rear wind shield, Tail lamps, latch and striker mechanism, hinge assembly.…

Objective: To design and assembly of hood using CATIA Hood: Hood is a metal part used to cover the engine of a automobile it is also called as bonnet. Its purpose is to provide the access the engine for maintenance and repair. The following are the main parts used in hood design. Hood Outer panel Hood Inner panel Latch…

Objective: To design various parts of Yacht using Solidworks under part modeling To assemble the parts of Yacht in assembly environment To render and create photorealistic view of Yatch using Photoview 360 Modeling Tools: The following are the tools used for modeling parts of chopper 2D Tools: Line, Spline, Circle, rectangle,…

Objective: To design various parts of American chopper using Solidworks under part modeling To assemble the parts of chopper in assembly environment To render and create photorealistic view of chopper using Photoview 360 Modeling Tools: The following are the tools used for modeling parts of chopper 2D Tools: Line, Spline,…