Challenge

Week 9 - Attachment Feature Creation - Challenge 1

Aim: To create Ribs for Coin Holder and perfrm draft analysis for class A and final part.

Procedure: Before creating Class B we have to perform draft analysis for the given class A.To make draft analysis we have to create a tooling axis by using Bisect method.

Steps to create tooling axis.

  • First we have to select the toolong direction. By analysing the given surface we could observe that Z is the required toolong direction.
  • After selecting tooling direction to createa point and insert axis system on the surface as shown below.

  • After creating point and axis system we have to create a sketch wrt ZY plane and create an intersec between class c and ZX plane in a the sketcher as shown below.

Interserction of ZY and Class A

  • Now we have to draw two line paralle to the below shown surfaces.

  • After creating the paralle lines we have to create a line which bisects the two lines.The created bisect line is the Y cleareane axis.

  • As we got Y clearance now we have to create X clearance.
  • To create X clearance draw a sketcher wrt ZX plane and create intersection between ZX plane and class A as shown below.

Interserction of ZX and Class A

  • Now we have to draw two line paralle to the below shown surfaces.

  • After creating the paralle lines we have to create a line which bisects the two lines.The created bisect line is the X cleareane axis.

  • Once we got both X and Y clearances we can create tooling axis by bisecting the both lines as shown below.

  • After creating tooling axis now we can perform draft analysis by selecting the Feature draft analysis.

To Create rib we should follow the below considerations.

  • The rib thickness should be 0.4*t (t= thickness of the product)
  • The draft angle of rib should be max of 0.5 for each side
  • Lengh of rib = 5*t (t= thickness of the product)
  • Optimimum rib fillet radius = 0.25mm
  • Minimum thickness at rib top = 0.75
  • The two ribs should be places in the height:width ratio of 3:1

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