Objective:- In this challenge, I am Going to Suggest a Big Car for Mr.D.S. Pughazhyendhii Under 8 to 10 Lakhs on Road(Bangalore) which must have 5 seats for his Official and Family Purpose Traveling Distance Around 500km. Benchmarking: It is the process of comparing each and every components of the competitors product…

Underbody coating is usually  applied uniformly to the undercarriage of the automobile. It can be either sprayed or painted The main purpose of undercoating is to prevent rust from water, road debris, gravel and small pebbles. Underbody coating can also reduce wear and tear. As Indian roads and climatic conditions…

Aim: To design car hood in NX using given master section and provided design parameters.   Hood and it’s components: Hood – Car hood/bonnet is a hinged cover that rests over the engine in a front-engine car. A latch is provided under the hood in order to prevent accidental opening during driving. Purpose…

Aim: To decide whether the given design passes the European standards or not.  Given design European Regulations Requirement: Take the outline of the wheel and the fender. Make the centre of the wheel circle. Draw horizontal and vertical perpendicular axes from the centre of the wheel circle. Draw lines at 30 degrees…

Project Title : FENDER DESIGN Objective : The main object of this project is to design the BIW(Body in white) of front fender using the fender skin data and master section as the into data by using NX CAD. The Importance of car Fenders : The fenders are an intricate sheet of metal covering the wheel well of your car. Fenders…

Aim  To calculate the section modulus of the previously designed hood for analyzing its strength and also optimizing the design to see the difference in the bending strength of the hood. Higher the section modulus of a structure, the more the resistive it becomes to bending. Section modulus Section modulus is…

OBJECTIVE : The objective of this project is to design car roof with  essential flanges and reinforcements  like ditch area , front roof rail , bow roofs, central roof rail and rear roof rail for the the given styling surface Perform a curvature study on the roof and perform the calculations for the heat distortion…

CAR BACK DOOR DESIGN Aim: To design back door of car using given outer class 'A' surface. A door which is located at the rear side of a car which gives access for the boot space to store luggage, spare wheel etc. These doors can be operated manually or electric powered. In most of the luxury cars door is electrically…

AIM: Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. REPORT ON DRAFT ANALYSIS: Given Class A Surface:   STEP…

DESIGN AND DRAFT ANALYSIS OF SWITCH BEZEL OBJECTIVE The objective of the project is to design the switch bezel and to do a draft analysis for it by creating the required tooling direction with the help of Bisecting method. INTRODUCTION The control panel bezel is the frame part of the window switch that holds its switch…

COIN HOLDER DESIGN Aim: To create the coin holder plastic component from the given Class A surface. Software Used: Catia V5 Given Class A: Creation Of Tooling Axis: To continue the designing process we need to create the tooling axis first for the surface. For that first extract the base suface and create a point and an…

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AIM:To create  Core and Cavity blocks for switch bezel which was designed earlier. PROCEDURE: A class surface : The input of the product designer is in the form of the A-class surface. The job of the product designer is to create the B and C surfaces keeping all the aspects for the mold. Class A is 1.Visible surface…

AIM: To Create the Door Handle Component from the given Class-A surface. To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To Attach B side Features in the component. To perform the Draft analysis on the model.  TOOLS USED: Boundary Join Multiple extract Bisecting line…

WEEK 9 - CHALLENGE 2 Attachment Feature Creation AIM: To Create the door Trim Component from the given Class-A surface. To Create the Tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To perform the Draft analysis on the model.  To Create the B Side Feature in the component by…

AIM     To make a full solid model from the provided lower door trim A surface and create locator and heat stacks. CLASS A SURFACE:                  It is surface which is made by the designer. It is aesthetic surface and usable…

1] Master Section Master sections are the guides for design requirements that decide the component packaging after technical (Styling, Concept, or Class-A) surfaces. This helps you to decide the feasibility, clearance, packaging, and fixation strategy before working it on a 3D. We have a master section. 2] DRAFT ANALYSIS…

4 Bar Quick Return Mechanism: First we have to create the all parts of this mechanism and then assemble this.     Creation of First part: Create the required sketch according to the given dimension. Then pad it     Creation of second part:     Creation of third part:     Creation of fourth part:     Creation of fifth part:…

AIM To create a door interior part from the inputs of class A surface along with master section by following the design rules followed in tier 1 and OEM industries in catia v5 SOFTWARE USED CATIA V5 OBJECTIVES Create a sketch by using Positioned sketch All the should be sketches should be Iso-Constrained Ensured Proper…

Wiring harness design in CATIA V5 - 3D modeling Week 2 Challlenge AIM:  Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA…

1. P-Clamp working procedure The given clip was downloaded and opened as a part file. I have to define two points that will be used as entry and exit points. Then a plane has to be defined at the points. A base plane has to be defined at a distance of 2 to 3 mm from the clip. again we define the exit point at the first…

Q1 The given clip was downloaded and opened as a part file. I have to define two points that will be used as entry and exit points. Then a plane has to be defined at the points. A base plane has to be defined at a distance of 2 to 3 mm from the clip. again we define the exit point at the first definition as the entry point.…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download connector 3D data…

AIM-  Route two electrical harnesses as per the given layout and interconnect them as a single harness assembly and then check for bundle continuity, bundle warnings, and then give annotations to the final harness assembly. OBJECTIVE-   The objective of this project is to first route the two Harness A and Harness…

AIM:   To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet.   OBJECTIVE:   To flatten the wire harness assembly completed in week 4 assignment. To orient the wire bundle as shown in the layout.     To place the flattened view on a…

Aim- To route the wiring harness on given Engine and flatten view drawing in CATIA V5. Objective- The objective of the project is to route the wiring harness on given Engine and prepare flatten view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness. Also, Industry best practices…

Aim: Route the Wiring Harness on given Car body and prepare flatten view drawing in Catia V5 Objective: The objective of this project is to route the wiring harness and prepare flatten view drawing for the tailgate of the car. All types of packaging rules have to be considered while routing the harness and industry based…