BENCH MARKING :     * Benching marking in business means measuring your companies quality, performance and growth by analysing the                 process and producers of others. If you belive there's something that can be improve with in your organization.  …

UNDERBODY COATING: Underprovides body coating is a sprable coating, which protects the undersurface of the vechile from corrosion. Underbody coating provides longterm protection from corrosion to car's underbody and it also protects the inner parts like internal body panels, frame rails and other inner cavities. protecting…

Aim: To design hood outer and inner panel, position the striker and hinges and providing emboss and mastic points. Design considerations:  1. Outer panel thickness=0.75mm 2. Inner pannel thickness=0.75mm 3. Reniforce thickness=1.5mm 4. Minimum fillet radius=3+0.75=3.75mm 5. Providing reliefs at corners to reduce stress…

Fender: Normally rear fender has integrated with body whereas front fender is separated assembly component. This front fender is one of the side closest components to the engine compartment. The major function of this front fender is to avoid the chipping inside the engine compartment. in general during motion of…

AIM: Creating drip area, Bumper Mount, Sill Mount, A-Pillar Mount and Baffle Mount design on fender. THEORY: FENDER The fender is the car body part that frames the wheel. Its purpose is to prevent sand, dirt, rocks, and other road spray from being thrown into the air by rotating tire and close the engine component. When…

OBJECTIVE: Use the section of hood design and calculate the section moduus using the formula S=I/Y S=Section modulus I=Moment of inertia Y=Distance between the neutral axis and extreme end of the object. Create a new section that has improved the section modulus of the previous section. Consider stainless steel AlSl 302-cold-rolled-y=520MPa…

 ROOF DESIGN An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements.  CAR ROOF The Automobile roof consists of the following parts: * The outer panel * Front roof rail * Bow roof…

OBJECTIVE: * From the given styling surface, develop a back door using appropriate design methodologies. * The objective of this project is to design a BIW back door of a car with an inner panel, outer panel, and reinforcements for the hings, gas stay, wiper motor, and latch by following the engineering standards. * The…

AIM To create an A-pillar using the given CLASS-A surface and Master section. INTRODUCTION Back in the day, cars were mostly made of steel and over the decades lightweight alternatives have increasingly found their way into automobile designs. Current economic and ecological concerns make the production of fuel-efficient…

AIM: To create the Screw boss and Dog House for the Centre console coin holder by considering the design rules.  OBJECTIVE: General Guidelines for Bosses:   Draft  - 0.5 degrees on walls of boss   Thickness -  Typically 40%* of the nominal wall at the base.   Height to Diameter Ratio -  3:1   Radii - 0.25mm maximum radii.  …

Tooling Axis creation: It is defined as the direction in which the mould/core and cavity open. Selection of the direction of the tooling axis depends on the ease at which components can be easily ejected. By analysing the component the most easily ejectable direction is somewhere close to the Z direction,(might be inclined…

Objective: The main objective of this challenge is to design a Core and Cavity for a Switch Bezel' in CATIA V5 with the help of a surface workbench. Before we design the core and cavity, we should perform a draft analysis on the solid part body of the switch bezel.  Core Design: Initially, I have taken the boundary…

Objective: The main objective of this challenge is to create a solid body of 'Bumper' with the help of the closed surface method by using the 'Generative shape design' workbench in CATIA V5. Performing the 'Draft Analysis' on the solid part body of the Bumper.Overview:Initially, we need to offset the given Bumper…

  Aim       Create the Switch Bezel Plastic component through the given Class - A surface    Objective               The objective of the project is to design the switch bezel and to do a draft analysis for it by creating the required tooling direction…

TO DESIGN A COIN HOLDER BY USING CLASS A SURFACE  AIM:  To design a coin holder Plastic component through the given Class-A surface by creating a tooling axis and draft analysis of the given surface.   DESIGN PROCEDURE:  To setup the class-A surface and to creating a tooling axis   add…

Title: Door Trim Lower with Engineering features Using CATIA V5 Objective: To create the Door Trim Lower Plastic component with Engineering Features through the given Class-A surface. As well as, creating the tooling axis for the given Class-A Surface which is meeting the requirements of the draft angle and at…

Aim: To be able to create solid from the given Class-A surface, by considering tooling axis and draft analysis. Class-A surface given: A point was created at the center of the large circle, Using that axis system is inserted, Tooling Axis: Using the ZX plane an intersection is to be made. ' Two lines need to be created…

 Title: Defining Connectors and Clips using CATIA V5Objective : Downloading the 3D CAD files form the te.com website and then defining the parts electrically and further creating a catalogue for the components.Introduction: A connector is a device(or more precisely, a mating pair of devices, often a…

AIM:   To solve the above assignment questions and define the necessary electrical properties in the respective workbench.   OBJECTIVE:   To download the P-Clamp CAD data and define it as Electrical Support in the Electrical Part design workbench and also define the necessary electrical properties. To download…

Flow chart of wiring and harness assembly First of all download the given connector 3D data  from www.te.com DT06-4S DT06-6S DT06-2S DT06-08SA Connector layout diagram   The connectors is define as Connector connection point Bundle connection point Axis system of the connector connection point Define the…

Aim: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective: The objective of this project is to first route the two Harness A and Harness B as per the…

AIM- To prepare a flattened-view of a previously created harness assembly OBJECTIVE- The objective of this project is to create a flattened-view for a harness assembly and then place it on the drawing sheet. It is desired that the bundles with protective coverings are represented with different visuals on the…

AIM- To prepare a flattened-view of a previously created harness assembly OBJECTIVE- The objective of this project is to create a flattened-view for a harness assembly and then place it on the drawing sheet. It is desired that the bundles with protective coverings are represented with different visuals on the drawing sheet.…

AUTOMOTIVE WIRING HARNESS BACKDOOR Statement of assignment: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Prepare & Submit…

  SLOTTED LEVER:   BASE:   RECTANGULAR SLIDER:   CONNECTING ROD:   CIRCULAR SLIDER:   ASSEMBLY:   DRAFTING:   CV JOINT:   PART 1:   PART 2:   PART 3:   ASSEMBLY:   DRAFTING: