Battery Cooling System using GT Suite
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Syllabus
This course is full of best-in-class content by leading faculty and industry experts in the form of videos and projects
Course Syllabus
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Week 01- Overview of Cooling of Electronic Components & Energy storage devices
The following are the topics covered in this week:
- Cooling of electronic components - What & Why?
- Cooling of energy storage devices - What & Why?
- Various components used in the cooling system
- Basic cooling system layout (Automotive & Computational systems)
- Types of cooling mechanism
- Overview of the design process
- Overview of simulation and calculation tools
Week 02- Engineering principles of cooling system design – Hydraulic
The following are the topics covered in this week:
- Flow through pipes
- Pressure drop estimation in pipe flow
- Frictional losses in pipe flow
- Flow through channels (For Electronic cooling)
- Pressure drop estimation in channel flow
- Losses in channel flow
- Fundamentals of Coolant fluids
- Permeability value calculation for pipes
- Application of hydraulic principles in circuit design
- Hydraulic principles in a centrifugal pump
Week 03- Engineering principles of cooling system design – Thermal
The following are the topics covered in this week:
- Types of heat transfer mechanism
- Conduction heat transfer in solid bodies
- Convective heat transfer between liquid and solid
- Fundamentals of heat exchangers
- Heat generation mechanism in batteries
- Heat generation E-Motors
- Heat generation in computational systems
- Fundamentals of the refrigeration system (Expanded to automotive and computing system)
- Application of thermal principles in system design
Week 04- Cooling system components – Working Principle – Part 1
The following are the topics covered in this week:
- Battery cooling plates & Thermal pads
- Thermal parameters in battery
- Working of Electric Water Pump
- Design & Performance characteristics of EWP
- Design & Working of Heating systems
- PTC heaters
- Automotive cabin heaters
- Thermoplungers
Week 05- Cooling system components – Working Principle – Part 2
The following are the topics covered in this week:
- Working principle of radiator
- Design & performance characteristics of the radiator
- Working principle of chiller
- Design & working principle of a cooling fan
- Design & working principle of immersion cooling
- Design & working principle of degassing tank
- Working principle of electro-valves
- Design of hoses
- Design of channels
- Thermal conduction modules
- Design & working principle of a heat sink
Week 06- Sizing & selection of cooling system components
The following are the topics covered in this week:
- Sizing of battery cooling plates
- Sizing of EWP
- Sizing of radiator
- Sizing of chiller
- Sizing of a cooling fan
- Sizing of hoses
- Sizing of channels
- Selection of cooling fluid
- Application of CFD for Thermal-hydraulic designThermo-hydraulic design of battery cooling plate
Pressure drop estimation in hoses - Thermo-hydraulic analysis of heat exchangers
- Thermo-hydraulic analysis of electronic system
Week 07- Cooling Circuit Design – Part 1
The following are the topics covered in this course:
- Cooling component & system integration
- Introduction to vehicle drive profiles
- Estimation of heat generation in battery
- Selection of heat rejection mechanism
- O Case Study For Air Cooling
- Air / Coolant flow rate estimation
- Application of an air-cooled battery pack
Week 08- Cooling Circuit Design – Part 2
The following are the topics covered in this course:
- Cooling circuit analysis – Circuit with Radiator
- Cooling circuit analysis – Circuit with Chiller
- Cooling circuit analysis – Hybrid circuit
- Comparing different cooling circuits
- Thermal Management Design Process
- Cooling system control strategies
- Design parameters in the cooling system
Week 09- Introduction to GT Suite
The following are the topics covered in this course:
- Introduction to GT-Suite
- Cooling and Thermal library in GT-Suite
- Basic modelling methods
- Modelling of straight pipes
- Modelling of pipes with bends
- Modelling of a simple hydraulic circuit
Week 10- Modelling of Cooling System – Part 1
The following are the topics covered in this week:
- Introduction to Thermal Library
- Modelling of Thermal Mass
- Modelling of Conduction Heat Transfer
- Modelling of Convection Heat Transfer
- Modelling of Thermal Network
- Cooling Capacity Estimation
Week 11- Modelling of the Cooling system – Part 2
The following are the topics covered in this week:
- Modelling of Air Cooling System
- Radiator Modelling
- Chiller Modelling
- Modelling of flow control system
- Hybrid circuit modelling
- Modelling of heating components
Week 12- Cooling circuit and cooling component validation
The following are the topics covered in this week:
- Development loop of component & system
- General validation logic
- Cooling system validation methods
- Concept design of cooling circuit
- Tuning of 1D circuit
- Common failure modes
Our courses have been designed by industry experts to help students achieve their dream careers
Industry Projects
Our projects are designed by experts in the industry to reflect industry standards. By working through our projects, Learners will gain a practical understanding of what they will take on at a larger-scale in the industry. In total, there are 2 Projects that are available in this program.
Design of simple cooling system
Simulation & analysis of cooling circuit
Our courses have been designed by industry experts to help students achieve their dream careers
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Instructors profiles
Our courses are designed by leading academicians and experienced industry professionals.
1 industry expert
Our instructors are industry experts along with a passion to teach.
6 years in the experience range
Instructors with 6 years extensive industry experience.
Areas of expertise
- Engine Cooling System
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