Wiring harness routing & packaging Rules Week 3 Challenge
AIM - To solve the above assignment quetions and define the neccessary electrical properties in the respective workbench.
OBJECTIVE:
- To Download the p_clamp cad data & define it as Electrical support using Electrical Part design Workbench & Defining all the necessary properties.
To Download the Back shell cad data & define it as Electrical back shell using Electrical Part design Workbench & Defining all the necessary properties.
Create Following Corrugated tubes & Add them in Catalogue under “Slit COT” family.
Name
ID (mm)
OD (mm)
Thickness (mm)
15mm COT
12
15
1.5
20mm COT
17
20
1.5
35mm COT
32
35
1.5
10mm COT
7
10
1.5
5mm COT
3
5
1
SOLUTION METHODOLOGY:
- P-CLAMP:
- P-clamp is an electrical support equipment which provides support to the wire bundle to remain fixed to the automobile or any components or parts.
- the bundle can enter an exit from any side as it is bi-directional equipment.
- so,we need to specify entry and exit points from both sides.
- To define the p-clamp as electrical support equipment we need to follow the below steps.

Figure-1 : It shows that the given P-clamp is electrically definesd

FIG-2: Tree structure

- BACKSHELL:
- A back shell is an accessary that mounts to the rear threads of a connector to enhance its operational characteristics .The primary function of a backshell is to provide strain releif,which minimizes stress from the cable, on the junction where the wires terminate to the contacts.
- Backshells come in a variety finishes ,materials, and angle configurations.For material compatibilty and aeshtetics,backshells and connectors should have a matching material & finish and to provide simple cable management,most backshells may be ordered in 45 & 90 degree.
- to define the electrical properties of the backshell we need to follow the below steps

The below figure shows that backshell is electrically defined
- CORRUGATED TUBES/protective coverings:
- Create covering 3D part
- Create catalogue for coverings
- Add new part in catalogue
- Apply covering on haarness bundles from catalogue
- Required corrugated tubes are found below
- 15mm Cot

- 20mm Cot

- 35mm Cot

- 10mm Cot

- 5mm Cot

- catalogue

- 15mm Cot
- Required corrugated tubes are found below
- CONCLUSION
The required clips,Backshells,Corrugated tubes are defined electricaly in CATIA V5