Wiring harness design in CATIA V5 - 3D modeling Week 4 Challenge

Aim:

Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram.

Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)

Download connector 3D data from www.te.com

DT06-4S

DT06-6S

DT06-2S

DT06-08SA

Process:

DT06-4S:

Bundle connection point:

To open the part design and create the midpoint on bundle connection wire.

Connector connection point:

To create the midpoint on connector connection face and Axis system to refer the connector connection point create and change axis direction connector connection face to same direction on Y-axis mounting direction, change direction on X-axis on locking mechanism and X-axis perpendicular to the Z-axis.

Switch to Electric Part Design:

To select the define part as connector tool, to choose on single insert connector and give no. of termination as 4 because we have 4 entry points for wire.

DT06-6S:

DT06-2S:

DT06-08SA:

Assembly Geometrical bundle:

Arranging the Connectors by following the Layout:

Creating Multi-Branching to the connectors:'

Create Cot Tube to Cover the Electrical Routing: