Challenge

Week 9 - Project - A pillar Design with Master Section

Construction Geometrical set

To split different surface part on various of geometrical set.
Frist to create input geometrical set after to check it the class A surface boundary condition its not came any problem to move on forward.
If problem will be come to short out after to create the input of class A surface.

Class A surface

Fig.1 CLASS A SURFACE

Master section

Horizontal and vertical direction on one sketch profile given to take on reference to make it same profile.
Split to master section and mention the name on master section.
Master section 1 and master section 2.

Fig.2 Master section

Tooling axis

To create axis line with help on class A surface.
Make it on center point of class A surface and help of direction to create the axis line.
Graphic properties to use the change color, line weight and construction line to identification purpose.
To completed the tooling axis to create the class B surface.

Fig.3 Tooling axis

Class B surface

Fig.4 class B surface

Class C surface

Refer class A surface to take boundary line with reference surface to select the sweep tool create class C surface.
Create the c surface and n number edge points will be came to select the curve smooth it avoid the edge point.

Fig.5.0 class C surface

Fig.5.1 A+C surface

Solid profile

Completed the class A+C surface and class B surface to trim the class A+C surface to B surface.
Closed surface profile will be created to involved close surface tool used closed profile.
To hide the closed surface profile.

Fig.6 close surface (solid profile)

Dog house

If any where came on sink holes to avoid the dog house.
Refer to help of master section 1 & 2 to make the dog house and to create the dog house with surface.
To change the part design, go to select the thickness tool to apply the thickness of surface.
And to create the dog house shelf to make sperate profile to make it surface after to apply the thickness on the surface.
To make dog house shelf rib and to added the rib on shelf to union.
Dog house shelf added to dog house and extra projection will be come to convert union trim to used extra profile to cutter
Top surface to create the one pocket cutout and completed to added the fillet value is 0.3mm
Bottom side one small cutout to use on B surface.
Added fillet on both surfaces Completed fillet.
To join solid profile to combine overall solid model.
Dog house to combine on pillar solid model bottom also applied on fillet values is 0.3mm

Fig.7 Dog house

Side wall Rib

To use on position sketch, draw on one single line to convert the surface Extrude and added the thickness on both sides to applied.
Thickness added the and extra extrude to remove extra solid by using the class B surface.
Split tool used on removed the extra solid.
And applied the draft on 0.5deg rib side surface.
To join the overall solid profile.

Fig.8 Side wall Rib

Fig.8.1 Side wall Rib

Ship work like this
in your own course.