Challenge

Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge

AIM:

Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip.

INTRODUCTION TO WIRE HARNESS

CONNECTOR DEFINATIONS IN CATIA V5

1. Deutsch DT06 – 08SA

Connector connection point:

Create midpoint on the contact face which will be normal to wire bunddle insertion.

  1. THE CONNECTOR IS FIRST UPLOADED IN THE PART DESIGN WORKBENCH
  2. WE DEFINE THE POINTS FOR CONNECTOR CONNECTION AND BUNDLE CONNECTION.
  3. THE AXIS SYSTEMS ARE PLACED ON THE CONNECTOR CONNECTION AND CAVITY CONNECTION POINTS
  4. THE ORIENTATION OF THE AXIS SYSTEM IS NOT SPECIFIC, WE JUST NEED TO FOLLOW A SIMILAR ORIENTATION FOR ALL THE PARTS.
  5. HERE THE Y-AXIS IS IN THE DIRECTION OF THE CONNECTION, Z-AXIS ALONG WITH THE CLIP MOUNTING AND X-AXIS ALONG BOTTOM TO TOP.

Craete Axis System with respect to the point which we have created and defining the axis direction as shown below,

Bundle connection point:

2.Tyco 174357-2 :

  • Create midpoint
  • create Connector connection point
  • create Connector connection axis system
  • create cavity connection point
  • create cavity connection axis system
  • Switch to Electric part design and define part as connector
  • Define Connector connection point and cavity connection point

3. Tyco 85229-1 :

  • Create midpoint
  • create cavity connection point
  • create cavity connection axis system and orientation should be same as in connector
  • Switch to Electric part design and define part as Mounting Equipment
  • Define cavity connection point

Electric Assembly Design

  • Import Connector and cavity / mounting clip.
  • Select Defing Eelectric connection
  • select cavity and then connector.

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