Week 9 - Challenge 1 - Base Bracket Design

DEVELOPMENT OF DOOR TRIM PANEL OBJECTIVE: objective for this project is to make half of the door trim panel in catia-V5 from the provided Class-A surface of the same. ABSTRACT:  This report contains a brief theory on design rules and the approach followed to achieve the final plastic product. Draft analysis…

AIM: Points to ensure: In Tree Structure Ensure using surface command. Use closed body command to create the solids Rename geometrical set properly. Output Required in a ppt : Picture of the sketches with Sketch solving status’s geometry tab Picture of the Detailed tree structure. Picture of the 3D CAD…

AIM: To create the Door Trim Lower Plastic component through the given Class-A surface To create the Heat Stakes and the locators considering the design rules mentioned in the video for the door OBJECTIVES: Sketches Use Positioned sketch Sketches should be Iso-Constrained References Use the given points in the model to…

AIM Create the Dog House for the Door Trim considering the design rules INTRODUCTION DOG HOUSE Dog house is an engineering feature used in plastic design. Dog houses are used as support feature. Sometimes other engineering features like snaps, locators, and screw bosses are mounted on them to increase their strength. Dog…

Design of DOOR HANDLE with the help of CATIA V5 *Objective: * To design DOOR HANDLE with respect to the class a surface. *Create class b surface and class c surface and the tooling Axis *Convert those class A surfaces in a close body and make it into the solid body provide the thickness of 2.5 mm *Performing draft analysis…

Aim :- To Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Take the Thickness of the component to be 3…

SWITCH BEZEL DESIGN- CHALLENGE 2 AIM To create the Switch Bezel Plastic component using the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.   1. INTRODUCTION…

Creation of a part from the given Class A surface is done by creating 2 surfaces that are B surface and C surface. Class A is the surface that is created by the concept sketches made by free hand sketchers. The finalised sketch is then fed to the computer and a 2D surface is created out of it by the use of a software…

In this challenge, I have to design part models and assemble the parts from the 2D sketches and dimensions provided to me. QUICK RETURN MECHANISM A quick return mechanism is an apparatus to produce a reciprocating motion in which the time taken for travel in return stroke is less than in the forward stroke. It is driven…

Problem Description: The front and back views of a car's backdoor are displayed in the images above, and a wiring harness needs to be made for it.  There will be a wire harness made for the number plate light and the taillights.  There are two 2-pin connectors for the number plate light, two 4-pin connectors for the taillights,…

Solution Aim Route the wiring harness on given engine and prepare flattened view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied shall be demonstrated in design. Apply protection coverings as required.   Engine Wiring Harness Routing   The V16 engine CAD data is seen in…

Solution The harness is assembled and routed in accordance with the provided references. Flattening of Harness:  We create a new product, then we specify the workbench to be “Electrical Harness Flattening”. Define the flattening parameters at the harness flattening workbench. After that, we can rename…

Solution Step 1 For each electrical connector that will be a part of the wiring harness, create the geometrical and electrical definitions. Harness A - Connectors Connector No. 6   Connector No. 7   Connector No. 8       Connector No. 9       Connector No. 10   Harness B - Connectors…

Solution Objective Directing the wiring harness layout in the electrical workbench according to the schematic. Add protective covering to all branches and maintain 30mm end extremities. Steps Identify the parts as connector first and define the connection points for each connector as well as the bundle connection points.…

Solution A1 1) Make a plane entry point.   2) Make a point for the exit plane.    3) Create a plane     4) Make a base plane   5) Define the clip as an electrical support after switching to the 'Electrical Part Design' workbench. Click on define support, then select the clip.   …

Solution Objectives To define the following connections and connector clip CAD parts as an electrical connector using the “Electrical Part Design” Workbench, get the data from the provided links. Create Connectors and Clips with all the required properties defined. The geometrical features (point, axis) must…

simulink model steps:- Open Simulink and create a new model. From the Simulink Library Browser, navigate to the "Simulink" section and drag a "Step" block into the model. Connect the output of the "Step" block to the input of the DC motor block in Figure 1. Add a "Scope" block to the model and connect the output of the…

Project 1  % Simple Harmonic Oscillator Solver   % Get mass (m) and spring constant (k) from the user prompt = {'Enter mass (m):', 'Enter spring constant (k):'}; dlgtitle = 'Input'; dims = [1 35]; definput = {'1', '1'}; user_input = inputdlg(prompt, dlgtitle, dims, definput);   % Convert user input to numeric…

Problem Description: The front and back views of a car's backdoor are displayed in the images above, and a wiring harness needs to be made for it. There will be a wire harness made for the number plate light and the taillights.  There are two 2-pin connectors for the number plate light, two 4-pin connectors for the…

Solution Aim - Route the wiring harness on given engine and prepare flattened view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied shall be demonstrated in design. Apply protection coverings as required. Engine wiring harness routing The V16 engine CAD data is seen in the image…

SOLUTION The harness is assembled and routed in accordance with the provided references.    Flattening of Harness We create a new product, then we specify the workbench to be “Electrical Harness Flattening”. Define the flattening parameters at the harness flattening workbench. After that, we can rename…

In the diagram above, the electrical connectors are represented by numbers. 1. There are different types of connectors in ten different places.2. Bundle continuity for the two created harnesses must be checked.3. Once the two Harnesses have been created, the next step is to connect them electrically.4. Examine Harness…

Download connector 3D data from www.te.com DT06-4S DT06-6S DT06-2S DT06-08SA   Objective- Directing the wiring harness layout in the electrical workbench according to the schematic. Add protective covering to all branches and maintain 30mm end extremities. Steps- Identify the part as connector first…

1) P-CLAMP : First we have to download the given igs file and open it in the CATIA V5 software. Now go to the part workbench and defining some geometrical parameter. First of all I am defining the point where the bundle entry is done. here in the P-clamp from both side we can enter the bundle. So Both side I am defining…

Objectives To define the following connections and connector clip CAD parts as an electrical connector using the “Electrical Part Design” Workbench, get the data from the provided links. Create Connectors and Clips with all the required properties defined. The geometrical features (point, axis) must…

 Aim:- Modeling of development of a forward energy-based fuel consumption model of a P1 hybrid vehicle.  Objectives:- 1] Tabulate the fuel economy numbers (kmpl) for UDDS and HWFET cycle. Compare these numbers with the baseline numbers for conventional vehicle. 2] Plot the time trace for engine, transmission input, transmission…

AIM:  The development of a conventional vehicle's forward energy-based fuel consumption model using Matlab and Simulink. To compute the fuel economy numbers for the given desired vehicle model in kmpl on the two different drive cycle types are UDDS and HWFET. By understanding the vehicle operation points in terms of engine…

ANSWER A transfer function of a mass spring damper system with PID controller to adjust the force on mass so that its position follows a reference signal. Take m = 3.6 kg  k = 400 N/m  c = 100Ns/m simulink model is created using sum, pulse generator, gain, integrator, scope , derivative, clock, workspace blocks. model…

%Data handling and interpolation Data=readmatrix('VI.xlsx'); %Loading given voltage and Current excel data sheet. V_Volt=Data(:,1); % Loading/Extracting voltage column from excel sheet 1. I_Amp=Data(:,2); % loading/Extracting Current column from excel sheet1. %Interpolation of V and I. x=-17.3:0.1:0.9; %Range of interpolation…

Answer for question1 1. Generator 2. Battery  3. Starter 4. Ignition coil 5. Ammeter 6. Foot selector switch 7. Breaker 8. Fuse. 9. Current and voltage regulator. Answer for question 2 1. Generator :-  An electric generator is a device thats converts mechanical energy obtained from an external source into electrical…