Week 8 - Challenge 4 - Coin Holder Design

PROJECT: Advanced sheet metal design using Siemens NX CAD - Odd-Shaped Enclosure. OBJECTIVE: To design an Odd-Shaped Enclosure and create a draft of it using the Siemens NX Sheet metal application. INTRODUCTION: Sheet metal is formed by an industrial process into thin, flat pieces. Sheet…

PROJECT: Advanced sheet metal design using Siemens NX CAD - Box assembly. OBJECTIVE: To design a box assembly and create a draft of it using the Siemens NX Sheet metal application. INTRODUCTION: Sheet metal is formed by an industrial process into thin, flat pieces. Sheet metal is one of the fundamental forms…

OBJECTIVE: Flatten the harness assembly and Place the flattened view on the drawing sheet. GIVEN HARNESS ASSEMBLY: PROCESS: 1. Create a new Product file, and go to Electrical Harness Flattening Workbench. 2. Select the Harness Flattening Parameters command and select the Product from the tree. 3. A Harness Flattening Parameters…

OBJECTIVE: Route the harness layout in the Electrical workbench. Make assumptions for harness bundle diameters. After completion of routing, Check the bundle Continuity. Add snap of result in the submission Add annotation to all connectors. Make assumptions for annotations like connect 1, 2, etc. Check for the bundle…

OBJECTIVE: Route the harness layout in the Electrical workbench. Make assumptions for harness bundle diameters. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end). DATA GIVEN: Wiring Harness Layout: Connector: DT06-4S DT06-6S DT06-2S…

OBJECTIVE: Define Electrical support using the Electrical Part design Workbench. Define all the necessary properties. Define Electrical back shell using Electrical Part design Workbench. Define all the necessary properties. Create Corrugated tubes & Add them to the Catalogue under the “Slit COT” family.…

OBJECTIVE: Define the given connectors & Connector clip cad data as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties of Connectors & Clip. INTRODUCTION: A connector is a device(or more precisely, a mating pair of devices, often a plug and a socket) for connecting…

CAR BACKDOOR DESIGN OBJECTIVE: To design the back door using the provided styling surface, appropriate design methodologies, and providing the necessary reinforcements and embosses. INTRODUCTION: A door is a hinged part that is used for the entry and exit of the vehicles. Back doors provide access to the luggage…

OBJECTIVE: To Develop the essential flanges and reinforcements, Provide appropriate dimensions and check for Draft analysis, and submit your Section Inertia report on the 0-Y section.   INTRODUCTION: Automotive roof plays an important role in the aerodynamics and internal strength of a vehicle. The roof’s…

OBJECTIVE: Use the Section from your Hood design and calculate the section modulus. SECTION MODULUS: Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members, it is also referred to as the Polar Modulus or the Torsional Sectional Modulus. Other geometric…

OBJECTIVE: To develop the Drip Area, Sill mount, Bumper Mount, A-Pillar mount, and Baffle Mounting of the Front Fender.   INTRODUCTION: The design of any product starts from a requirement. The design engineer sketches the product based on the requirement. Then the 2D sketch with proper dimensions is converted into the…

OBJECTIVE: Using the European Standards Calculate the Wheel Arc area and prove whether the car will pass the standards or Not? WHEEL ARC: It is a curved part of the fender positioned right above the wheel. The wheel Arc is designed such that it protects both the pedestrian and the car cabin from mud, water,…

OBJECTIVE: Design the Hood outer panel, inner panel, and the necessary reinforcements by following the Master section mentioned with the design parameter explained in the videos. Submit an assembly of Hood inner panel, outer panel, latch, hinge, and reinforcements. Introduction The hood or bonnet is the hinged cover…

What is Benchmarking? Benchmarking involves a structured comparison between similar products, services, or processes on some dimensions of performance. For example, it can be used to compare the availability and delivery of features in a product and in this form often provides the basis of consumer tests and reviews. These…

Introduction A car’s underbody is exposed to the most wear and tear caused by muddy water, potholed roads, stones, and other obstacles on the road. Because it’s not in plain sight, we often do not see the damage. No matter the climate, the underbelly of every vehicle needs proper care and protection. Undercoating…

OBJECTIVE:- Creation of Door Armrest and add thickness to it. PROCEDURE:- TOOLING AXIS:- CLASS B SURFACE:- CLASS C SURFACE:- FINAL TRIMS:- DOOR ARMREST:- DRAFT ANALYSIS:- TREE:-  VIEWS:-

OBJECTIVE:- Development of a Door Trim panel. LOWER SUBSTRATE:- Draft Analysis:-   LOWER MAP POCKET:- Draft Analysis:- LOWER MAP POCKET:- Draft Analysis:- DOOR ARMREST:- Draft Analysis:-  VIEWS:-   TREE:-

CV JOINT:- BODY 1:- BODY 2:- BODY 3:- ASSEMBLY:- DRAWING:-   QUICK RETURN MECHANISM BODY 1:- BODY 2:- BODY 3:- BODY 4:- BODY 5:- ASSEMBLY:- DRAWING:-

Flange on Class A Surface:- Flange 1:- Flange 2:- Class B:- Tooling Axis:- C Surface:- Final Trims:- Dog House:- Avoid Sink Marks:- 4 Way Locator:- Ribs:- Draft Analysis:- Tree:-  

OBJECTIVE:- Create the Door Applique Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Create the Heat Stakes and the locators considering…

OBJECTIVE:- Create the boss and Dog House for the Centre console coin holder considering the design rules. PROCEDURE:-  Boss Design:- Dog House Design: Draft Analysis: Main Tooling Direction: Slider Tooling Direction: Tree:  

RIBS DESIGN OBJECTIVE: To Design ribs for providing strength to the component and using design rules of ribs. PROCEDURE: RIB 1: RIB 2: DRAFT ANALYSIS: VIEWS: TREE:

CORE AND CAVITY DESIGN OBJECTIVE: To Design Core & Cavity from the designed component for a better understanding of the Parting Surface, Parting Line, and Injection Mould. PROCEDURE: Parting Surface: Cavity: Core: Parting Line: Draft Analysis: Tree Core Views: Cavity Views: Core & Cavity:

COIN HOLDER DESIGN OBJECTIVE: To perform draft analysis to check if the part has the given draft on its all faces, to determine the tooling axis and design component using the class-A surface as a reference. DRAFT: Draft is a tool used in CATIA to make the faces taper with respect to the tooling axis. Tooling…

SWITCH BEZEL DESIGN OBJECTIVE: To perform draft analysis to check if the part has the given draft on its all faces, to determine the tooling axis and design component using the class-A surface as a reference. DRAFT: Draft is a tool used in CATIA to make the faces taper with respect to the tooling axis. Tooling…

BASE BRACKET DESIGN AND DRAFT ANALYSIS REPORT OBJECTIVE: To perform draft analysis to check if the part has the given draft on its all faces, to determine the tooling axis and design component using the class-A surface as a reference. DRAFT: Draft is a tool used in CATIA to make the faces taper with respect to…

DRAFT ANALYSIS REPORT OF FAN COVER:   OBJECTIVE: To perform draft analysis to check if the part has the given draft on its all faces and to determine the tooling axis. DRAFT: Draft is a tool used in CATIA to make the faces taper with respect to the tooling axis. Tooling Axis is the direction of mold part…

  Title: Modeling, Assembly & Photorealistic Rendering of Sunseeker Predator Yacht.   Objective: To model (mainly surfacing) parts of the Sunseeker Predator Yacht using SOLIDWORKS. Later assemble all the parts together, give the proper appearance (color & material) to the parts, adding decals,…

Title: Modeling, Assembly & Photorealistic Rendering of American Chopper.   Objective: To model parts of the American Chopper Bike using SOLIDWORKS. Later assemble all the parts together, give the proper appearance (color & material) to the parts, adding decals, set up cameras, lights & environment,…