Week 8 - Challenge 4 - Bumper

  ASSEMBLY Drafting    

OBJECTIVE:  Design of the Outer upper and lower panel, inner panel, and the necessary reinforcements by following the Master section with the design parameters for the given class-A surface. Introduction: A passenger car is a wheeled motor vehicle used for transporting passengers, which also carries its own engine or motor.…

OBJECTIVE:  Design of the Outer upper and lower panel, inner panel, and the necessary reinforcements by following the Master section with the design parameters for the given class-A surface. Introduction: A passenger car is a wheeled motor vehicle used for transporting passengers, which also carries its own engine…

Aim: Design of the front roof rail, rear roof rail, and bow roof for the roof of the vehicles with the help of the given skin data of the roof according to snow load condition and hear distortion criteria. Objective: Study different type of the roof available in the market. Study about the heat distortion criteria…

SECTION MODULUS CALUCULATION AND OPTIMIZATION SECTION MODULUS:             It is a way of quantifying a cross-section of a given geometry.  It is directly proportional to the area moment of inertia of the cross-section.  Higher the section modulus, the more…

Fender Design  Objective is to:- 1. Design Drip Area, 2. Design Sill Mount Area 3. Design Body Mount Area 4. Design Bumper Mount Region and A-pillar mount Region. INPUT FROM STYLING TEAM:- A Class Surface   Fender Fender is the American English term for the part of an automobile, motorcycle or…

 Wheel Arch Challenge Challenge Objective - The objective of the wheel arc challenge is to calculate the wheel arc area using Siemens NX CAD and to prove whether the given fender of car will pass the European standards or not. INTRODUCTION WHEEL ARCH: Wheel Arch is the semi-circular part of the fender positioned…

Objective Design hood outer panel, inner panel and reinforcements with the given outer hood skin, master section and design parameters.   Introduction The hood or bonnet is the hinged cover over the engine of motor vehicles. Hoods can open to allow access to the engine compartment (or trunk on rear-engine and some…

Underbody Coating Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean. But even if you are getting the undercoating applied after a couple of years,…

Benchmarking - A specific, distinctive vehicle attribute branding is essential to make cars unique and competitive. As a first step on the way, vehicle manufacturers have to benchmark their vehicles in the competitive environment in order to understand and to strengthen or improve the potential of their vehicles. Benchmarking…

Tool Axis     CLosed Part Dog House Side tool Axis        

Model 1 Part1 Part 2 Part 3 Part 4 Part 5 Assembly Model 2 Part 1 Part 2 Part 3 Assembly    

Class B Class C Class ABC Solid Body    

Initial Drafting   Final Drafting  

Draft Analysis

Download the File and join the each surface of the coi holder. Tooling Axis Draft Analysis  

Step1 Download back door model and extract that file in catai.  Step 2 Use required connector and clips on the back door for proper assembly of wirerouting. Step3- Use flattening command and change flattening parameter. Step 4 Use wiring flattening command and extract tail light and perform flatten. Step 5 Perform…

1. Download all requied conductor and extract file in catai workbench.  2. Define points and bundle connection points for the following conductors. Like wise do for all condctors. 3. Use sketch command to draw the sketch as per required geometry. 4. Put conductor on the sketch axis with proper definition . then save…

1. Downnload all required files and extract it in catai.     2. Define geometical points, plane, lines, and electical properties . Then add bundle connection points , and connector connection points. Connector Channel bottem 4. Extract engine part and every other required part and assemle it on engine.    5. Using symmetry…

Electrical support using Electrical Part design Workbench For P Clamp STEP 1 Copy P clamp for TE website in igs then select point and axis along with it.  Step 2 Select plane definition with points and a base plane. Step 3 Go to electric part design select command support part and then the required specification  …

Step1- Take all connectors and add specific requirements to that and form the Harness assembly 1&2 and join it with end to end. Step2- Select Wiring haress assemly make proper bundles and connect it with each connector' Step3- Add proper annotation with each connector. Step4- Covert CAD into igs file from toolbox.

Step1- Select conductor and fix point on bundle side and connectore side. Step2- Select axis on connector and bundle side with proper orientation. Step3- Using electric part design add connector definition of the given connector, and then define connector connection point. Step4- Then add bundle connection point on connector…

Step1 - Make a sketch as per desired norms . Step2- FIx desired connectors with proper orientation. Step3- Using Electric harness assembly define geometric budle ad then using multi branchable document make bundle connection with all connectors. Step4- Cover all bundle with protecting covering.