Challenge

Week 8 - Challenge 3 - Coin Holder Design

Design of COIN HOLDER with the help of CATIA V5

*Objective:

To design coin holder with respect to the class a surface

Create class b surface and class c surface and the tooling

Convert those kids surfaces in a close body and make it into the solid body provide the thickness of 2.5 mm

Performing draft analysis to verify the creation of tooling axis and class C surface.

THE GIVEN CLASS A SURAFCE.....

*Here we are using the software catia v5 generative safe design

*How to create class B surface….

. Many surfaces we have to extract from the class a surface and have to trim that surfaces for -creating the class B surfaces

-The surfaces are side wall top wall base outer wall.

-Extract the side wall with no propagation in exact option

-Untrim them.

-Extrapolate the walls with point continuity of distance 20 mm.

-Trim the walls to get the required shape.

-Offset those walls with thickness value 2.5 mm.

-Extract the surfaces separately and untrim them.

-Extrapolate that surfaces with required distance 20 mm offset them with the thickness value 2.5.

-Trim them for required shape.

-Measure the fillets value from the class a surface calculate it and give some distance like if the fillet value is 10 then and you have given the offset value 2.5 at class B surface then you have to add that offset will you because the curvature is increases due to the surfaces are going outside so the fillet value is 10 + 2.5 mm.

-You can follow the same process for creating the outer wall.

OUTER WALL:

BASE OF THE COIN HOLDER:

SIDE WALL:

TOP WALL:

JOINING OF CLASS B:

AFTER APPLYING FILLETS:

*How to create class C surface…..

-First get the boundary lines of classes surface separately.

-Smooth curve with smooth option as boundary line have a lot of vertices.

-Swift curve with toolling Axis as direction in Swept option you can take the direction with surfaces first select the boundary and then select the surface of the class A as reference surfaces.

-Now trim that surface with class B surface.

CLASS C SURFACE:

JOINING OF CLASS A, B ,C SURFACE

* How to create a closed body…. AND APPLING DRAFT ANALYSIS:

- Join the class a surface class b surface and classy surface joint surfaces with class be

-Go to the part design and insert a body create a closed surface

-Procedure of creating draft analysis

-Go to insert menu and select the analysis option

-Select feature and draft analysis

-Select the material option and select the surface

-Drag the compass and place on tooling axis

make sure that the top surface is in green colour as draft angles should not exeed 3 degree.

-Click on okay after confirm the model.

SOLID BODY

TOOLING AXIS:

ISO VIEW

FRONT VIEW

TOP VIEW

SIDE VIEW ARE GIVEN BELOW:

DRAFT ANALYSIS:

TREE OF THE MODEL.....

THANKYOU......

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