Week 8 - Challenge 2 - Switch Bezel Design

REPORT FOR CALCULATING THE WHEEL ARCH GAP RESPECT TO EUROPEAN STANDARD Aim :      To calculate the wheel arch gap at required points and check whether the car passes the European standard. Objective : Study about the different wheel arch gap standards. Draw the lines at the required angle and points for…

REPORT FOR SECTION MODULUS CALCULATION AND OPTIMIZATION Aim To calculate section modulus of hood and optimize the design to have improved section modulus. Section modulus:- Section modulus is a direct measure of a strength of any cross sectional area of an object about an reference axis. The formula of section modulus…

REPORT FOR HOOD DESIGN AIM: To understand the design strategy and consideration that goes under designing and developing a hood for vehicle. Create the design of Hood Outer Panel and Inner Panel. Create the necessary reinforcements by following the Master Section. To create the tooling axis for the given Input Surface…

UNDERBODY COATING: Most cars underbodies are susceptible to corrosion. The underbody of an automobile is long-term protected against corrosion by underbody coating. It also safeguards inaccessible yet vulnerable to corrosion sections including internal body panels, frame rails, and other inner cavities. A homogeneous…

DETAILED REPORT ON BENCHMARKING Aim:  To prepare a report explaining what is Bench-marking , Compare at least 4 Vehicles within the budget. Suggesting a suitable vehicle among the comparison made with the cars. Provide a Proper conclusion for the report by comparison. BENCHMARKING: Benchmarking is a process where…

REPORT FOR DOOR PANEL DESIGN: Aim : To create the Door Panel Plastic component through the given Class-A surface.  Creation of CAD model considering following inputs as like in OEM and tier1 companies             a) Class A surface             b) Nominal thickness : Refer master sections             c) Attachment strategy…

  THE 3-2-1 PRINCIPLE: Locating a part to be machined involves mainly three steps: supporting, positioning and clamping. Two main intentions when placing a job on a jig/fixture are: Precisely positioning the part at the desired coordinates. Curbing all six degrees of movement so that the part cannot budge. An extensively…

REPORT FOR A PILLAR AND DOG HOUSE DESIGN WITH MASTER SECTION: Aim : To create the A Pillar Plastic component through the given Class-A surface. To create a Dog House component using through the given Master Section. To create the tooling axis for the given Class-A Surface meeting the requirements of the draft…

REPORT FOR DOOR TRIM LOWER DESIGN: Aim: To create the Door Trim Plastic component through the given Class-A Surface and to create Engineering Features on the Class B Surface. To create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle and at the end perform the Draft analysis on…

REPORT OF DOG HOUSE FOR THE DOOR TRIM DESIGN: Aim : To create the Dog House For Door Trim Plastic component through the given Class-A surface. To create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle and at the end perform the Draft analysis on the final model.  Introduction:…

Aim : To create the rib & screw bosses for the Drill Handle considering the design rules   To create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle and at the end perform the Draft analysis on the final model.    Design Methodology: The input of the…

Report for designing of Core and Cavity for Switch Bezel Aim: To Create the Core and cavity blocks for the switch bezel design To Create Core, Cavity and Parting surface for the given component along the Tooling Axis. Introduction: The core and cavity are the two halves of the mold where the hot molten plastic material…

REPORT FOR BUMPER DESIGN: Aim : To create the plastic Bumper component through the given Class-A surface.   To create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle and at the end perform the Draft analysis on the final model.  Introduction: A bumper is a structure…

REPORT FOR COIN HOLDER DESIGN: Aim : To create the Coin Holder Plastic component through the given Class-A surface.   To create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Creation of Tooling Axis: The…

Report For Switch Bezel Design: Aim : To create the Switch Bezel Plastic component through the given Class-A surface.          To create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Tooling…

Base Bracket Design Report: First Inserted the input surface / Class A Surface and then joined the each and every surface with the merging distance of 0.1mm. Creation of Tooling Axis First, find the necessary and ideal plane that is suited for making a tooling axis. So selected the circle which is in the top view and then…