Week 4:- Pin Unit Design Challenge

Casing Design Objective: The main objective of this project is to design a sheet metal casing in NX cad sheet metal application workbench. Also to perform the drafting for the casing part. Introduction: The sheetmetal application provides an environment for the design of sheet metal parts used in Machinery, Automotive…

CPU Fan Bezel Commands Used Line Rectangle Circle Trim Entities Convert Entities Offset Entities Mirror Entities Linear sketch pattern Circular sketch pattern Extrude boss/base Extrude cut Hole Wizard Fillet Draft Lofted surface Offset surface  Ruled surface Delete face Extend surface Knit surface Cut with surface…

TABLE FAN BASE   Component:   Checking Draft Analysis: Draft analysis Examines the faces of the model for sufficient draft, to ensure that the part ejects properly from the tooling. By using draft analysis we check if there are any missing drafts in the model and do the necessary changes.Minimum Draft angle is…

PLASTIC KNOB Commands used in this model Line Rectangle Circle Extrude Cut ectrude Move face Delete/keep body Edge fillet Hole wizard Split Combine New part   Created Ejector pins       Created ejector plates   Created runner and gate system   Created Air vents     Created cooling…

 CPU Fan Case: Commands used in this model Line Rectangle Circle Polygon Convert entities Extrude Ectrude cut Hole wizard Mirror entities Linear sketch pattern  Move face Move/Copy bodies Split New part   Drawing sketch and splitting core part   Using combine option removing the slider from core part…

DOOR BAZEL: Commands used in this part: Line Rectangle Circle Point Convert entities Extrude boss/base Extrude cut Fillet Linear pattern Mirrir Sketch driven pattern Move face Move/copy bodies Delete/keep body Split Combine   Spliting the surface by taking reference as side under cuts         …

AIM: Create a BOM and Hardware list (BOP) for the complete Fixture assembly Bill of Materials (BOM): A bill of materials (also known as a BOM or bill of material) is a comprehensive list of parts, items, assemblies and other materials required to create a product, as well as instructions required for…

AIM: 1. Create 2D Drawing for each Clamp Units with all child parts and also create Child pard drawing for the same for the Fixture assembly created in challenge 8.2. Create 2D Drawing for each Pin Units drawings with all child parts and also create Child pard drawing for the same for the Fixture assembly created in challenge…

  AIM: 1)Draft a Key Sheet for the Complete Fixture assembly created in challenge 8.2)Draft a Base Unit and the Fix Pin Unit drawings with all child parts for the complete Fixture assembly from challenge 8. Key Sheet For Complete Fixture Assembly:   BASE UNIT:   Base: Eye bolt: Square pipes: Pedestal: Plate: Rough locator:…

1.What are the drawing templates? A) Drawing Templates: If compared with the verbal or written description, drawing offers a far better idea about the shape, size & appearance of any object or simulation or location, that too in quite less time. Hence it has become the best media of communication not only in engineering…

AIM: Perform 3D finish for all units of Assembly design. Create Rough locators for Assembly. 3D-FINISHING: 3d Finish is a process where the design is being completely finished and to be ready for final simulation and 2d detailing. While finishing the design the nominality is checked which ensures the easy assembly of all…

1) What do you understand by the 3D finish process? A) 3D finish: 3d Finish is a process where the design is being completely finished and to be ready for final simulation and 2d detailing. While finishing the design the nominality is checked which ensures the easy assembly of all the units. The hole concentricity and…

BASE UNIT DESIGN AIM: To Design a base unit for the Pin units, Clamp units, Swivel clamp units with all weldments for the given Car panel. INTRODUCTION: Base Unit: A base unit is designed to mount all other units(Clamp unit, pin unit, rest unit, etc) of the tool, also other parts necessary for a tool like Pneumatic valve…

1.What is the base unit & what are the typical parts of the base unit? ANSWER: A base unit is designed to mount all other units(Clamp unit, pin unit, rest unit, etc) of the tool, also other parts necessary for a tool like Pneumatic valve box, trunking cable path will also be mounted onto a base unit. And below are some…

                                                         CLAMP UNIT & PIN CLAMP UNIT Aim: The aim of this project is to design 3 Swivel clamp units and a Pin-clamp unit for…

                                        Design of Rest Unit & Clamp Unit  Objective: To understand and design 2 different types of Rest Unit for the given Car Panel. To understand and design 3 different types…

                                                  Pin Unit Design OBJECTIVE: To design the pin units for the given component in both fixed and retractable types and to understand the designing…

Q1 Ans Design methodology So in this methodology, we learn about three design processes, we're going to study how do we proceed while doing a design. And one of the things that we take care of structuring or design tree so we'll be learning how to structure the design tree, and how to name the particular component…

Q1 Ans PROCESS OF PROJECT EXECUTION ACTIVITY: The above figure shows the process involved in process execution activities. It is a general activity that is involved in BIW fixture & Tooling. It is the starting phase of every project. It starts with the basic requirements/RFQ we received from the customer. As shown in the…

1. What is BIW & define its parts? Ans) BIW - Body In White BIW refers to the welded sheet metal components which form the structure of the vehicle to which the other components (like engine, chassis, exterior & interior trims) will be married or assembled. The stage in automotive design or automobile manufacturing…

                                                            Sunseeker predator Yacht   Objective: The objective of this project is solely aimed at applying all surface modelling tools in designing a part(s) and then use the surface as reference to assemble the parts of the Sunseeker Predator Yacht in SoLidWorks. Introduction:…

Saperating the given CAD file into parts by using geometrical sets place each part into each geometrical sets now work on saperate part                                                      …

                 SCREW BOSS guide lines Give pad for the profile of 12mm and also give draft 0.5 deg create a rib for the screw boss draft the ribs of0.5deg and giving edge fillets of all sides0.25mm translate the screw boss edge fillets for the translated part multi views  …

creating tooling axis offset class A surface working on errors creating splines on edges and giving multisection join with offset surface extracting the edge of class A surface and making sweep offset 2mm same for other sode trim the outer faces for creating of C surface  extract the edges of class A and use sweep…

 From given part extract the surface  draw the sketch on the extracted face and extrude giving thickness for the profile that is thickness of the component multiplied into 0.4 times the thickness is 1mm. height of the rib is 5 times the thickness the height is 12.5mm. giving draft for the rib minimum draft is…

creating tooling axis by bisecting the lines extract the face from class A untrim and extrapolate the extract face offset both faces 2.5mm trim the outer faces extract other faces extrapolate and offset hide the extrapolated faces and trim the outer faces edge fillets extract the edge and sweep extract and untrim the the…

Take the boundry from class A surface extrapolate the boundry trim with class C surface then trim class C surface with class B surface we will get parting surface take a sketch and extrude then cut the parting surface in a proper dimensions fill top surface and join the part then give close surface doing same procedure…

creating point and plane on surface creating four way locators giving draft for the part creating chamfer for the edges creating edge fillets making tanslate  creating two way locator creating draft creating chamfers and edge fillets extract the base surface and take parallel curve 15mm down creating heat stakes giving…

  Extract faces from class A surface untrim and extrapolate the extracted surface Trim the unwanted faces doing same for all sides of faces trim the unwanted faces offset all the faces 2.5mm from the class A surface outside offset the outer wall 2.5mm inside from class A take boundry for A surface sweep inside with…

  DESIGNING OF AMERICAN CHOPPER WITH PHOTO-REALISTIC RENDERING USING SOLID WORKS OBJECTIVE: The main objective of this project is to ideate for Design and AssembLy of an American Chopper using Solid works and photo realistic Rendering of AssembLy using photoview-360 and Solid works VisuaLize for understanding Mechanical…

 Creating point and axis system on bottom party for creating tooling axis intersect the part on Y direction and create side lines for walls Bisect the line using two side lines and point intersect on X direction and create bisecting line Now create final tooling axis by bisecting the two X and Y direction tooling…

                 Base bracket For checking the tooling axis we nwwd to create dummy tooling axis Clearing the Y direction tooling axis for that creating intersection on Y direction Checking side walls for the draft bisect the two side lines and create tooling axis go for draft…

                                     Draft Analysis First we should select the tooling axis for the designed part for that we should check the X, Y, Z directions for tooling Clearing on X direction Create axis system at the middle…

                                 HOOD DESIGN Aim: - To Design and assemble the Car Hood/Car Bonnet Inner panel Here we are going to understand What Is the Hood/Bonnet? What are the Materials Used toManufacture the Hood? What are the Design…

Aim: To design car back door along with reinforcement and embosses by following master section with the design parametres for the given class A surface. Introduction: Tailgates are the rear gates that are attached to the back side of the vehicle and are used to provide security to the passengers sitting at the back…

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                                   SECTION MODULUS About section modulus Ratio of total moment resisted by the section to the stress in the extreme fibre It gives us an idea about how much of load the given structure can take if the…

                                        FENDER DESIGN Aim: - To Develop the mountings of the Fender from the given surface. About Fender Fender is the American English term for the part of an automobile,…

Underbody Coating      it's just a protecting process of our car from various weather conditions, in general, the premium cars have the underbody coating but most of the normal car doesn't have. The Pros of Undercoating        The obvious pros of undercoating are the protection it…

Benchmarking in Automotive Industry          Benchmarking involves a structured comparison between similar products, services, or processes on some dimensions of performance. For example, it can be used to compare the availability and delivery of features in a product and in this form often provides the basis of consumer…