Challenge

Week 11 - Project - A pillar Design with Master Section

Week 11 - Project - A pillar Design with Master Section

Aim:

Objectives:

  • A detailed report should be done explaining the draft analysis and the tooling axis creation.
  • Create the surfaces using the given master dections.
  • An explanation should be given on the way of creating the tooling axis, particularly the Bisecting method.

REPORT:

TOOLING AXIS:

As the master section for the part is given and it contains a dog house we need to clear draft for them also. So extract the two lines at the edges of the dog house and create a bisecting line for both of them. Check the draft is clearing with the given line which is the created tooling axis.

Draft Analysis of Class A surface

Draft analysis is performed over Class A surface and every surface is obtained as clearing.

Creation Of Class B Surface

  • Now, Class B surface has to be created. For this, multiple extract is used to extract surface in a single operation. Surfaces obtained are the offsetted for 2.5mm.
  • The Unfilled areas have to be filled with sweep surface with the help of profile and guide curve and join them together.
  • Check the B surface by boundary command to make sure there is no gap in the surface.

Creation Of Class C Surface

  • Now class C surface has to be created and it is created from the boundaries obtained from the Class A surface. This boundary is provided as the input curve for sweep command. Using sweep command, class C surface is created.
  • Appropriate sweep is the provided considering the flash and considering manufacturing procedures. Surfaces are extrapolated if necessary.
  • Closed surface command is performed with the help of part workbench and later the draft analysis is performed.

Draft Analysis Of the Closed Body

Creation Of Slider Direction

  • Create a point at the midpoint of the top edge of the dog house opening.
  • Create a line normal to the front surface.
  • Check the draft analysis.

Slider Draft Analysis For Dog House

Tree Structure

Final Part

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