Week 10- Assembly Workbench

1 – What is the full form of OEM ? Original Equipment Manufacturer 2 – How the Design Responsibility goes in Automotive OEM -> Tier 1 -> Tier 2, etc. 3 – Name some Tire 4 Supplier and what they Manufacture? I looked on the Internet, but couldn't find any references to actual Tier-4 suppliers. I…

WIRING HARNESS FOR TAILGATE   AIM: To route the wiring harness for the given Tailgate. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. INTRODUCTION: WIRING HARNESS OR CABLE HARNESS: A cable harness, also…

WIRING HARNESS FOR ENGINE AIM: To route the wiring harness for the given engine. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. INTRODUCTION: WIRING HARNESS OR CABLE HARNESS: A cable harness, also known as…

AIM- To prepare a flattened-view of a previously created harness assembly OBJECTIVE- The objective of this project is to create a flattened-view for a harness assembly and then place it on the drawing sheet. It is desired that the bundles with protective coverings are represented with different visuals on the…

Let, we have provided the harness layout as below and accordingly we have to route it. For that we have to make assumption for harness bundle diameters and use DT connectors. Step 1: We have to first define all the connectors geometrically and electrically as shown in below images. Step 2: Now, we have to create Harness…

AIM: Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)  Download connector…

AIM:   To solve the above assignment questions and define the necessary electrical properties in the respective workbench.   OBJECTIVE:   To download the P-Clamp CAD data and define it as Electrical Support in the Electrical Part design workbench and also define the necessary electrical properties. To download…

AIM:   To define Electrical properties of the given components.   OBJECTIVE:   To download the above CAD data of the parts from the given source. To define the Electrical properties correctly. To create catalogues of the components so that it can be used later.   SOLUTION METHODOLGY:   CATALOGUE…

  AIM: To design the car door inner panel with reference to given Class-A surface by using given mastersection, creating attachment features and performing draft analysis to check the manufacturing feasibility of the component by using software CATIA V5. Objective: The project deals with the explanation of method followed…

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Objective: The main objective of this challenge is to understand the given master section to create a solid body and B-side features for a given class A surface, by considering all the design parameters. Master Section: Master sections are the guides for design requirements which decide the component packaging…

DOOR TRIM LOWER Aim: To Create the Door trim lower component through the given Class-A surface. Objectives: • Creation of Tooling axis with appropriate draft angle. • Creation of other surfaces (eg, B and C surfaces) for creating a solid component. • Perform Draft analysis on Class A surface and Solid model…

Dog house design for the Door Trim:   Aim: Create the Dog House for the Door Trim considering the design rules and perform the draft analysis for class A and create the final close body component and perform the draft analysis. Objective: Create the Tooling axis  Design the class-B and class-C surfaces and…

   DOOR HANDLE Tooling Axis creation: It is defined as the direction in which the mould/core and cavity open. Selection of the direction of the tooling axis depends on the ease at which components can be easily ejected. By analysing the component the most easily ejectable direction is somewhere close to the Z direction,(might…

DOOR TRIM LOWER AIM: to make a model from the provided class-A surface.INTRODUCTION:CLASS-A SURFACE: a surface made by the designer which is given as input to the plastic modeler to work on. It is an aesthetic surfaceand the outermost surface.CLASS-B SURFACE: a surface below a certain thickness from the…

Objective: The main objective of this challenge is to design a Core and Cavity for a Switch Bezel' in CATIA V5 with the help of a surface workbench. Before we design the core and cavity, we should perform a draft analysis on the solid part body of the switch bezel.  Core Design: Initially, I have taken the boundary…

Objective: The main objective of this challenge is to create a solid body of 'Bumper' with the help of the closed surface method by using the 'Generative shape design' workbench in CATIA V5. Performing the 'Draft Analysis' on the solid part body of the Bumper. Overview:Initially, we need to offset the given Bumper…

Aim: To be able to model solid from the given Class a surface, and perform Draft analysis and create Tooling axis. Class A surface with tooling axis. COIN HOLDER To create a coin holder plastic component by closed method with reference to the class A surface and do the draft analysis for the component. Steps followed The…

   Aim       Create the Switch Bezel Plastic component through the given Class - A surface    Objective               The objective of the project is to design the switch bezel and to do a draft analysis for it by creating the required tooling direction…

HOOD DESIGN   Introduction Hood or bonnet is the hinged cover over the engine of the motor vehicles that is used to access the engine compartment. Hood assembly consist of different parts that combine to be used in a vehicle. Various parts of the hood are: Outer panel Inner panel Hinges Latch & Striker Mechanism…

 ROOF DESIGN Presentation:   OBJECTIVE : The objective of this project is to design car roof with  essential flanges and reinforcements  like ditch area , front roof rail , bow roofs, central roof rail and rear roof rail for the the given styling surface Perform a curvature study on the roof and perform…

ObjectiveTo design various mounting points on the fender, according to the design parameters. Introduction FenderFender's purpose is to prevent rocks, mud, sand, liquids from being thrown into the air or on to the pedestrians by a rotating wheel. Fender is made aerodynamic in shape to reduce the air drag. There are two…

What is a Car Fender? The car fender covers the wheel. It’s a prominent part, especially in the front of older vehicles. In modern cars, the design is usually flatter, lying against the frame. The purpose of the fender is to hold back debris kicked up by the tires.  When the tire rotates, rocks, debris, dust…

Aim: To find the section modulus of the hood and optimization to improve the overall section modulus. Objective: Use the section from your Hood design and calculate the section modulus using the formula S= I/y. Introduction SECTION MODULUS Section modulus is the ratio of total moment resisted by the section to the…

UNDER-BODY COATING: Definition :- It is a sprayable coating, which protects the under surface of the vehicle from corrosion. Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the…

PROJECT OBJECTIVE:  In this project  I am Going to Suggest a Big Car for Mr.D.S. Pughazhyendhii Under 8 to 10 Lakhs on Road for Official and Family Purpose Traveling Distance Around 500km. 1. Suggested Cars Listed Below: 01. Mahindra XUV 3000 1.5W6. 02. Nissan Kicks XE Diesel. 03. Tata Nicxon KRAZ…

Title-AMERICAN OF CHOPPER  Objectives- To create 3d CAD model of all components of an American Chopper using SOLIDWORKS and assemble it properly and then create a photorealistic rendering of the assembled Chopper model. PROCEDURE Individual components are created seperately in Part modelling window of solidworks.…