Underbody Coating

Aim: Route the harness layout in Electrical workbench and provide protective covering to the on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm     Final Result        

Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties.  Ans:  P clamps : P-clamps, also known as cable clamps or wire clamps, are commonly used in wiring harnesses to secure and organize cables and wires. They are designed…

Aim: To download and define connectors as Electrical Connector using Electrical Part Design workbench. Defining Deutsch DT06 – 08SA: Entry Point- Bundle Entry Point- then the connector is defined using Define Connector command. It is important to define the connector before procceding for next operations. …

Aim:The aim of this project is to design a butterfly valve and apply GD&T to it's components and final assembly using Siemens NX. Introduction: A butterfly valve is a type of quarter-turn valve that is used to control the flow of fluids through a pipeline. It derives its name from the shape of its disc, which resembles…

AIM: To create back door assembly which includes Outer Panel, Outer Panels with all the necessary mounting sections and reinforcements from given Class A surface.   Back Door: It is the hinged door at the rear section of vehicles. This door is hinged at the upper side or at te sides. It is also referred as 'Hatch'…

AIM:  To Design a Roof with its components by following the master sections with all the design parameter and perform a curvature study on the roof and perform calculations to determine the position of the Bow-roofs. Also perfrom Draft analysis for all the components.   Roof: An automobile roof or car top…

AIM:  To design front fender with Drip area, Bumper, A pillar and Sill mounting as per the master section.   Fendor: Fendor is a outer body panel component used to prevent the spraying of mud, debris, small stones while driving on road or during braking. These debris and other materail can harm the vehicle…

Aim:To find the section modulus of the hood and optimization to improve the overall section modulus.   Section Modulus Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members, it is also referred to as the Polar Modulus or the Torsional Sectional…

Aim :  To Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. Fender Arch : Wheel arch is the semi circular part of the fender positioned above the wheel of the vehicle . The design of the wheel arch of the fender should be such that it must shield…

AIM: To Design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the Master Section mentioned with the Design parameters. Input: Master Section Outer Panel Thickness = 0.75mm Inner Panel Thickness = 0.75mm Reinforcement Thickness = 1.5mm     Introduction: Hood: Car hood is hinged…

Aim: To study Under-Body Coating and its purposeand  its types in detail with pros and cons.   Under-Body Coating Undeerbody coating is a protective layer created on underside of chassis of vehicle. This a uniform layer which longtime protect the underside from small stones, corrosion. Considering indian…

Benchmarking: Benchmarking is the process of comparison of similar products on performance, dimensions and services of products. Benchmarking helps to evaluate the products.  Benchmarking helps to determine the best product in similar categorywhich indirectly helps to improve companys product and improve the business…

DEVELOPMENT OF DOOR TRIM PANEL Aim: To develop a solid model of Door Trim Panel from given master sections and Class A surfaces with B side features considering all the design rules and performing draft analysis. Introducton: Tooling Axis The Tooling Axis is to show in what direction does the core and cavity moves. It…

A pillar Design with Master Section AIM: To design A Pillar along with B side features from given class A surface and Master Section.   Inputs: Class A surface with Master Sections-   Procedure: Creation of Tooling Axis Creation of Class B surface Creation of Class C surface Creation of Solid Model Dog House…

Aim: To Create the Door Trim Lower Plastic component with the Heat Stakes and the locators considering the design rules for the door applique through the given Class-A surface. Heat stakes Heat stakes are the extension from the class B surface of plastic component.They are mainly used for assembly purpose.…

Aim: Create the Dog House for the Door Trim considering the design rules and thickness of component as 2.5 mm.   Introduction: Dog House: It is an engineering feature created on B surface of component. It is used as supporting feature. Other engineering features like screw boss, locatore are placed above dog house…

Creation of Ribs & Screw Boss Feature Aim:  To create the Ribs and Screw Boss for the Drill Handle considering the design rules.   Creation of Tooling axis: Tooling axis shows the direction in which mold moves. To define a tooling axis, firstly need to find a view/direction in ehich complete class A surface…

Bumper Design Aim: Create the Bumper Plastic component through the given Class-A surface and perform drfat analysis on both given Class A surafce and final solid model with proper tooling axis.   Introduction Tooling Axis The Tooling Axis is to show in what direction does the core and cavity moves. It also created…

Switch Bezel Design AIM: To Create the Switch Bezel Plastic component through the given Class-A surface and perform draft analysis for component.   Introduction  Tooling Axis The Tooling Axis is to show in what direction does the core and cavity moves. It also created to give a draft angle for the final…

Base Bracket Design AIM: To create the Base Bracket Plastic component through the given Class-A surface and perform draft analysis for component.   Introduction  Tooling Axis The Tooling Axis is to show in what direction does the core and cavity moves. It also created to give a draft angle for the final solid…

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