Underbody Coating
Underbody Coating
In Indian road conditions, a cars underbody is most prone to corrosion. Underbody coating provides long term protection from corrosion to car’s underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion.
The underbody coating that is most commonly used on cars in India and supplied by companies such as 3M is a thick, rubberized paint that forms a 2-3 mm thick coating all along the underside of the car when sprayed on. You also get a thinner clear coat underbody coating which is like a lacquer that coats the entire underside of the car. Some even inject rust-preventive coating material into crevices such as the bottom of doors and door sills, to protect them from rust.
Some car manufacturers already offer some underbody coating straight out of the factory which is usually sprayed inside the wheel arches and under the floor board of the car.
TYPES OF UNDERBODY COATING:
Rubberized Undercoating
This is easy to apply and offers sound-cushioning as well as protection from dust, moisture, and dings or dents.
In addition to your undercarriage, rubberized undercoating is also safe to use on wheel wells and quarter panels, and dries to a soft rubbery finish that prevents further rust, damage, or moisture seeps. The coating can be painted over and, if necessary for bodywork, can be easily removed with an undercoating removal spray.
Overall, rubberised coating is generally the best option for protecting your vehicle's undercarriage, as it provides the simplest and best protective measures against rust and moisture.
Polyurethane Undercoating
The other option for undercoating your vehicle is to use a polyurethane based sealent This type of vehicle undercoating is a little bit quicker and easier to apply.
Oftentimes, polyurethane undercoating will come in canisters ready to preload into an application gun. This type of sealant works by seeping into all cracks and seams, displacing salt and moisture and oozing around rusty areas to bond with and protect unoxidized metal. It also sands quickly in case you'll need to perform bodywork and can be painted over.
On the flipside, this type of car undercoating generally requires a little bit more surface prep work before applying -- sanding and applying an etching primer to bare metals before using are generally recommended.
Wax or Paraffin-Based Undercoatings
A paraffin-based undercoating will be the cheapest and quickest option available with which to protect the undercarriage of your vehicle. However, keep in mind that it will wear off quicker than other types of undercoating and will need to be stripped and reapplied at least once every year.
Wax-based undercoatings never truly harden. During application, they drip or flow into seams and cracks to provide protective properties. They are usually available in a spray gun canister or in an aerosol can and offer at least a base protection in moderately humid climates.
Asphalt-Based Undercoating
For standard vehicles, any of the aforementioned types of undercoating will provide sufficient protection. For large trucks and heavy machinery, asphalt-based undercoating provides a bit of extra durability against rocks, chips, and moisture.
Asphalt-based undercoating generally contains a little bit of rubberized material that sets up firmly and also helps soften noise. Generally sold in five gallon containers, this type of undercoating also needs more cure time than the other three, and is NOT paintable, making it best to use only for undercarriages.
Above fig shows before and after underbody coating of car undercarriage.
Above fig shows undercarriage of car after underbody coating.
Here are some benefits of underbody coating
Rust Prevention
Ideally any additional underbody coating should be applied when the car is brand new and clean. Car manufacturers use thick paints and sealants for the underbody, but adding an underbody coat especially in coastal cities is useful. Salt water tends to corrode cars really badly.
On bad roads, flying stones and pebbles can chip off the original underbody coating and leave the metal exposed. Using an aftermarket underbody coating offer extra protection.
Sound insulation
The thicker underbody coatings used on cars also act as effective sound dampeners. They can reduce road noise and tyre noise and make the cabin seem quieter – due to the sound absorptive nature of rubberized paints.
Easy maintenance
A uniform black underbody coating gives a car a clean look. It also makes the car easier to maintain by just hosing the underside down. You can be confident that slush build up won’t lead to rusting easily. Most underbody coats these days come with a five-year warranty, which is the lifetime of such a coating.
Here are some of the downsides to underbody coating:
High cost
Cost of underbody coating has come down, but is still expensive. This is because underbody coating offered by a car dealer is one way in which they make money off the customer.
Risk of damage during application
Care must be taken while applying underbody coating. This thick rubberized paint if not applied properly, can get into moving mechanical parts and cause premature failure – such as into the U-joint or CV joints in a cars propeller shaft or drive shafts. They can also hinder smooth movement of suspension components, if applied incorrectly. And there’s also the risk of overspray on to the car’s paint finish on the lower edges of the car.