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Section Modulus calculation and optimization

Aim -  Calculate section modulus o automotive hood and optimise for higher strength. Objectives - Calculate section modulus of automotive hood. Optimise section modulus by comparing with improved section. Moment of Inertia - when a body is free to rotate around an axisis, torque must be applied to change its angular…

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    Read more Projects by Vijaysinh Salunke (48)

    Project - Analysis of a practical automotive wiring circuit

    Objective:

    Q1 ) Identify each of the major elements in the above automotive wiring diagram.  Starter Foot selector switch  Battery Generator Distributer Ammeter Junction box Breaker Fuse Q2 ) Explain the purpose and working of any three elements briefly Battery A battery is a device that converts chemical energy into electrical…

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    14 Jun 2023 06:37 AM IST

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      Wiring Harness Routing design on Backdoor of SUV using Catia V5

      Objective:

      AIM:   To design and develop the Wire Harness Routing for the given Backdoor by following the design and packaging rules.   OBJECTIVE:   To define all the connectors electrically and save it in the Catalogue. To place all the connectors and cavities at the required position. To place P Clamps and Fir Tree…

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      23 Apr 2023 05:03 AM IST

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      Project 1

      Objective:

      AIM:   To design and develop the Wire Harness Routing for the given V16 Engine by following the design and packaging rules.   OBJECTIVE:   To define all the connectors electrically and save it in the Catalogue. To place all the connectors and cavities at the required position. To place P Clamps and Fir Tree…

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      16 Jan 2023 05:14 PM IST

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      Creating a slotted lever quick return mechanism and cv joint and assemble the geometry

      Objective:

      Aim - Creating a slotted lever quick return mechanism and cv joint and assemble the geometry Slotted lever quick return mechanism Part 1 sketch Drawing Part 2 Part 3 Part 4 Part 5 Assembly Feature tree     CV JOINT   Part 1 Part 2 Part 3 Assembly Feature tree

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      13 Jan 2023 07:43 AM IST

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        Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

        Objective:

        Aim - Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided Objectives- Check the bundle Continuity Add annotation to all connectors. Check for the bundle warning. Figure shows the layout of two Harness A and Harness B The electrical connectors…

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        07 Jan 2023 06:51 AM IST

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          Week 14 challenge

          Objective:

          AIM: The aim of this project is to model a butterfly valve and to apply GD&T to the different parts of the butterfly valve and the assembly. INRODUCTION TO BUTTERFLY VALVE: A butterfly valve is from a family of valves called Quarter turn-valves. In operation, the valve is fully open or closed when the disc is rotated…

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          04 Jan 2023 07:40 AM IST

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            Wiring harness design in CATIA V5 - 3D modeling Week 4 Challenge

            Objective:

            Aim:  Route the given harness layout in Electrical workbench. Make assumption for harness bundle diameters 1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors: …

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            24 Dec 2022 07:15 AM IST

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              Wiring harness routing & packaging Rules Week 3 Challenge

              Objective:

              Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. P clamp This is another component of wiring harness which should be difine before wiring harness routing. following important parameters required to defined Entry Point and…

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              20 Dec 2022 05:18 AM IST

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                Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge

                Objective:

                Aim - Define connectors and connector clip as electrical connector and provide all necessary properties to it Objectives - Download Cad models. Making catalogs for connectors. Define it as Electrical connectors in electrical part design workbench. Define all necessary properties to connectors and clip.  Catalog making…

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                19 Dec 2022 01:49 PM IST

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                Week 9 - Project - A pillar Design with Master Section

                Objective:

                Aim -  Design A pillar with Master Section. Objectives - Ensure using surface command. Use closed body command to create the solids Rename geometrical set properly. 1] Master Section Master sections are the guides for design requirements that decide the component packaging after technical (Styling, Concept, or Class-A)…

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                02 Dec 2022 06:16 AM IST

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                  Week 9 - Project 1 - Door Trim Lower with Engineering Features

                  Objective:

                  AIM-  Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Create the Heat Stakes and the locators considering…

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                  30 Nov 2022 05:29 AM IST

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                    Week 8 - Challenge 6 - Core & Cavity Design

                    Objective:

                     AIM- Create the Core and cavity blocks for the switch bezel designed in the earlier challenge.  OBJECTIVES- Tree Structure Ensure Proper Tree Structure Geometrical sets should have a proper name based on the sketches present inside of it All the sketches should be created under the Geometrical set  Use…

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                    04 Nov 2022 07:59 AM IST

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                      Week 9 - Attachment Feature Creation - Challenge 2

                      Objective:

                      AIM:- To create the Dog House for the Door Trim.   DOG HOUSE:- Dog HOuse is an engineering feature used in plastic trim design.Dog houses are used as supporting feature. The primary function of Dog House is to avoid SINKMARK.   DRAFT ANALYSIS:-Draft analysis is required to check if a part has required…

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                      26 Oct 2022 04:30 PM IST

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                        Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1

                        Objective:

                        Aim - Create the rib for the Drill Handle  Tooling Axis creation: It is defined as the direction in which the mould/core and cavity open. Selection of the direction of the tooling axis depends on the ease at which components can be easily ejected. By analysing the component the most easily ejectable direction…

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                        26 Oct 2022 04:11 PM IST

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                        Week 8 - Challenge 4 - Bumper

                        Objective:

                        Aim - Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Close surface -  Publications -  A detailed…

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                        25 Oct 2022 05:55 AM IST

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                          Design of backdoor

                          Objective:

                          Aim - To Design the outer upper and lower panel, inner panel with the necessary reinforcements by following the Master section with the design parameter for the given class A surface. Introduction -  A door is a hinged part which is used for entry and exit of the vehicles. Back doors are one of the type doors…

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                          18 Oct 2022 01:27 PM IST

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                            Week 8 - Challenge 3 - Coin Holder Design

                            Objective:

                            Aim - Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Objectives - Create a coin holder Create a class b and class…

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                            14 Oct 2022 01:33 PM IST

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                              Design the Automotive Car Roof and its Enforcement.

                              Objective:

                              Aim - Design the automotive car roof and its enforcements as seperate parts. Objectives -  Design a roof, front roof rail, rear roof rail, bow roofs and center center roof rail. Perform draft analysis on each parts Perform snow load heat conditions on roof. Methodology - We get the model of the roof of the from the…

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                              14 Oct 2022 07:08 AM IST

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                                Week 8 - Challenge 2 - Switch Bezel Design

                                Objective:

                                Aim - Create the Switch Bezel Plastic component through the given Class-A surface. Objectives - Ensure Proper Tree Structure Geometrical sets should have a proper name based on the sketches present inside of it All the sketches should be created under the Geometrical set  Use the Close Surface feature to make a solid…

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                                09 Oct 2022 01:49 PM IST

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                                  Fender Design

                                  Objective:

                                  Aim - To perform wheel arch study on the given styling data and create Drip area and mounting points. Objective  - Perform wheel arc study with consideration of Europeon Standard Regulation. Create a drip area using master section Create sill, Bumper, splash, and A pillar mountings What is fender - Fendee is the part of…

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                                  09 Oct 2022 08:41 AM IST

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                                    Fender Design - Wheel Arch Challenge

                                    Objective:

                                    Aim - Analysis wheel arc with europeon standards Objective - Calculate the wheel arc for given Fender model, by means of the European standards regulations. Why wheel arc calculation is necessary Wheel arc calculation is necessary for the fender design to pass the local regulation which are based on the local road conditions.…

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                                    07 Oct 2022 07:54 AM IST

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                                      Section Modulus calculation and optimization

                                      Objective:

                                      Aim -  Calculate section modulus o automotive hood and optimise for higher strength. Objectives - Calculate section modulus of automotive hood. Optimise section modulus by comparing with improved section. Moment of Inertia - when a body is free to rotate around an axisis, torque must be applied to change its angular…

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                                      05 Oct 2022 02:04 PM IST

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                                        Hood design-Week 2

                                        Objective:

                                        Aim - Design a Automotive hood using master section in NX-Cad. Objective - Design Automotive hood Create a assembly of hood including hood Inner pannel, Outer panel, Hinge assembly, Striker etc. Master section- From master section we can see that we have to create 3 flanges and assembly is symmetric so its easy to work…

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                                        05 Oct 2022 05:20 AM IST

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                                          Week 8 - Challenge 1 - Base Bracket Design

                                          Objective:

                                          Aim - Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on themodel. Objectives - Ensure Proper Tree Structure Geometrical sets…

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                                          04 Oct 2022 10:09 AM IST

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                                            Project 1 : CFD Meshing for Tesla Cyber Truck

                                            Objective:

                                            Aim - Performing topological cleanup on tesla cyber truck and performing cfd mesh. Objectives - Removing topological errors removing penetration errors Assigning PID Performing CFD mesh Improving mesh Creating wind tunnel Procedure - Open Ansa Software and load the given geometry Model in wireframe view  Model in…

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                                            16 Sep 2022 08:17 AM IST

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                                            Week 5 Challenge : Surface wrap on Automotive Assembly

                                            Objective:

                                            Aim - Remove geometrical errors and perform a surface wrapping on automotive assembly. Objectives - Perform geometrical errors Delete unwanted surfaces Perform surface wrapping.   1. Open nasa software and load engine.ansa file. we are going to clean one by one and then merge all files Now focusing on external surface…

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                                            13 Sep 2022 09:39 AM IST

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                                              Week 4 Challenge : CFD Meshing for BMW car

                                              Objective:

                                              Aim - Performing CFD meshing on BMW car model and create wind tunnel. Objectives - Perform CFD mesh Create a wind tunnel. Procedure Open Ansa Software and load given geometry Checking Doule coons and triple coons Symmetry check Surface fine ness checking Makes surfaces and geometry smooth by usng fine tool or classic Deleting…

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                                              06 Sep 2022 01:13 PM IST

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                                              Week 3 Challenge : CFD meshing on Turbocharger

                                              Objective:

                                              Aim - Perform a volumetric mesh on turbocharger.Objective -Remove topological errors ( including intersection and penetration)Perform classic mesh Blade stage 1 = 1mmBlade stage 2 = 1mmImpeller = 2mmShaft rotor = 1mmTurbo casing = 5mmInlet casing cover = 5mmPerform Volumetric mesh for the required volumesShow the…

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                                              31 Aug 2022 05:26 AM IST

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                                                Week 2 Challenge : Surface meshing on a Pressure valve

                                                Objective:

                                                Aim- Elminating geometrical errors from model and and perform topology cleanup. Perform surface mesh for various target lengths. Objectives - Perform model cleanup. perform surfac mesh for various length such that 5mm, 3mm and 1mm. Procedure Open Ansa software and load given model Check errors Executing to check errors…

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                                                22 Aug 2022 03:58 PM IST

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                                                  Underbody Coating

                                                  Objective:

                                                  UNDERBODY COATING Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean. But even if you are getting the undercoating applied after a couple of years, it’s…

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                                                  04 Aug 2022 01:36 PM IST

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                                                    Benchmarking

                                                    Objective:

                                                    AIM Benchmarking with presently available cars in the market as per the requirement.  THEORY BENCHMARKING: Benchmarking involves a structured comparison between similar products, services or processes on some dimensions of performance. For example, it can be used to compare the availability and delivery of features…

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                                                    04 Aug 2022 07:14 AM IST

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                                                      Modelling and rendering of Yacht in solidworks

                                                      Objective:

                                                      AIM & OBJECTIVE To create different parts of a Sunseeker Predator Yacht in Solidworks using various types of sketches, features and surfacing tools. To assemble the different modelled parts to create a Yacht. To create photorealistic rendered images of the Yacht using Solidworks Visualize. INTRODUCTION …

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                                                      02 Aug 2022 06:47 AM IST

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                                                        Photo Realistic Rendering

                                                        Objective:

                                                        AIM - Modelling and rendering of american chopper using solidworks. OBJECTIVES - To create different parts of a American chopper in Solidworks using various types of sketches and features tools To assemble the different modelled parts to create the chopper. To create photorealistic rendered images of the chopper using…

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                                                        31 Jul 2022 08:04 AM IST

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                                                        Project 2

                                                        Objective:

                                                        Aim - development of a forward energy-based fuel consumption model of a P1 hybrid vehicle. quantify the improvement in fuel economy numbers for the hybrid vehicle [kmpl], compared to the conventional vehicle, on the urban cycle [UDDS] and highway cycle [HWFET]. analyze and understand the vehicle operating points in terms…

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                                                        08 Jul 2022 04:59 PM IST

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                                                        Project 1

                                                        Objective:

                                                        Aim - Develope a vehicle model in simulink including Engine, Transmission, Differential, Wheels, Vehicle dynamics and run on different drive cycles like udds, hwfet, ftp or wltp etc. Goal- The main goal of this project is to get familiar with the modeling process, writing scripts in Matlab, modeling in Simulink, analyzing…

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                                                        25 Jun 2022 09:09 AM IST

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                                                          Project

                                                          Objective:

                                                          AIM: To carry out a system-level simulation of an all-terrain vehicle using Simulink. OBJECTIVE- To prepare a technical report on BAJA ATV explaining model properties for the following: without using Lookup table using Lookup table THEORY- An all-terrain vehicle (ATV) refers to a motorized single-seated tri or quadricycle…

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                                                          28 May 2022 07:26 AM IST

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                                                            Week - 4

                                                            Objective:

                                                            Aim - Implement a control logic for washing machine and Gear shifting of automobile using stateflow chart in Simulink. Objctives-  To Implement a control logic of a “Washing machine” using Stateflow as per the given sequence: If the power supply is available, the system gets activated If the Water supply…

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                                                            13 May 2022 08:54 AM IST

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                                                            Week -2

                                                            Objective:

                                                            SECTION A Aim - Simulate a model of doorbell using solenoid block. Objectives-  Simulate a doorbell using solenoid block in simulink Create a situation where the switch is closed for 2 seconds and then released Observe the physical movement of the plunger.  Use a thermistor to sense the temperature of a heater…

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                                                            08 May 2022 05:28 AM IST

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                                                              FINAL INDEPENDENT PROJECT

                                                              Objective:

                                                              Aim- Design a cam profile path to convert rotary motion into reciprocating motion. challenge task- make a program that can required a inputs as a angle of ascent, descent and dwell angle so it can run after passing inputs angle. Objective- objective of this poject is that design a cam profile that is more pricise so it…

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                                                              12 Apr 2022 01:18 PM IST

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                                                              Designing of Cam profile

                                                              Objective:

                                                              Aim- Design a cam profile path to convert rotary motion into reciprocating motion. challenge task- make a program that can required a inputs as a angle of ascent, descent and dwell angle so it can run after passing inputs angle. Objective- objective of this poject is that design a cam profile that is more pricise so it…

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                                                              12 Apr 2022 07:12 AM IST

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                                                              Project 2 - Rankine cycle Simulator

                                                              Objective:

                                                              Aim- Create a Rankine cycle simulator Objective - 1. To Simulate a Rankine cycle using matlab 2. Calculating all the state points of the cycle based on User inputs. 3. Plotting the T vs s and H vs s plot for the given input. Rankine Cycle - Rankine cycle is an idealized thermodynamic cycle or heat engine in which a fuel…

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                                                              06 Apr 2022 07:52 AM IST

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                                                                Project 1 - Parsing NASA thermodynamic data

                                                                Objective:

                                                                Introduction:Parsing, syntax analysis, or syntactic analysis is the process of analyzing a string of symbols, either in natural language, computer languages or data structures, conforming to the rules of a formal grammar. The term parsing comes from Latin pars (orationis), meaning part Parsing in computer languages refers…

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                                                                05 Apr 2022 07:31 AM IST

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                                                                Week 4.1 - Genetic Algorithm

                                                                Objective:

                                                                AIM- To Write a code in MATLAB to optimise the stalagmite function and find the global maxima of the function. Basic Theory- Genetic Algorithm (GA) is a search-based optimization technique based on the principles of Genetics and Natural Selection. It is frequently used to find optimal or near-optimal solutions to difficult…

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                                                                30 Mar 2022 06:46 AM IST

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                                                                Optimise the Stalagmite Function

                                                                Objective:

                                                                AIM- To Write a code in MATLAB to optimise the stalagmite function and find the global maxima of the function. Basic Theory- Genetic Algorithm (GA) is a search-based optimization technique based on the principles of Genetics and Natural Selection. It is frequently used to find optimal or near-optimal solutions to difficult…

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                                                                30 Mar 2022 06:32 AM IST

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                                                                Curve Fitting Using Matlab

                                                                Objective:

                                                                Aim- To write a code for to fit a linear and cubic polynomial for the Cp data and to show splitwise method using matlab Basic theory of Curve Fit- Curve fitting is the process of constructing a curve, or mathematical function, that has the best fit to a series of data points, possiblysubject to constraints. Curve fitting…

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                                                                28 Mar 2022 07:47 AM IST

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                                                                  Week 3 - Solving second order ODEs

                                                                  Objective:

                                                                  Aim- Write a program to make a simulation of single pendulum. Objective- write a program that solves the following ODE. This ODE represents the equation of motion of a simple pendulum with damping. lets see a single pendulum first. forcs acting on ball of pendulum The way the pendulum moves depends on the Newtons second…

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                                                                  27 Mar 2022 02:31 PM IST

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                                                                    PV diagram of air standard Otto Cycle using Matlab

                                                                    Objective:

                                                                    AIM - Draw a PV diagram of air standard otto cycle using Matlab. Objectives – To write code in Matlab and that can solve an otto cycle and Plot PV Diagram. The code should create a PV diagram. Finding the thermal efficiency of the engine. Basics – 1. Otto cycle- Air standard Otto cycle is used for…

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                                                                    27 Mar 2022 07:30 AM IST

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                                                                      Week 2- 2R Robotic Arm Challenge

                                                                      Objective:

                                                                      Program explanation- clear all, close all, clc for clearing previous commands etc. 1) take inputs when theta1 and theta2 are known with length of links we can calculate the position of robotic arm using matlab so lets take theta1 and theta2 are starts from 0 degree to 90 degree with 30 interval values. 2)  lests assume…

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                                                                      19 Mar 2022 07:29 AM IST

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