Challenge

Section Modulus calculation and optimization

QUESTION:

Use the section from your Hood design and calculate the section modulus using the formula

S = I/Y

S = Section Modulus

I = Moment of Inertia

Y = Distance between the neutral axis and the extreme end of the object.

Come up with a new section that has improved the section modulus of the previous section and mention what change you made that has increased the strength.

Answer:

Section Modulus:

  • It is defined as the ratio of the moment resisted by the section to the stress in the extreme fibre.
  • It gives an idea that most of the work in bending is being done by the extreme fibres of the beam, i.e the top and bottom fibres of the section.
  • The distance of the fibres from top to bottom is therefore built into the calculation.
  • If the section modulus increases and hence its load bearing capacity.
  • A section that has longer section modulus than another will be stronger and capable supporting greater loads.

Calculation of Section Modulus:

  • In this challenge I have taken my designed hood for calculation.
  • To calculate the moment of inertia , I have taken the hood section along the length of hood & find the inertia using section inertia analysis tool in NX CAD.
  • Then , the section modulus is calculated using the given formula i.e.

S = I/Y

Where,

S = Section Modulus

I = Moment of Inertia

Y = Distance between the neutral axis and the extreme end of the object.

Overall Distance of Hood Section

Moment of Inertia of Hood Section:

Moment of inertia with normal condition:

From the given above section we can calculate the section modulus from the formula,

s = i/y

I = moment of inertia(moi) = 3.1226*10^5mm^4

Y = Distance from neutral axis to extreme end = 439.7mm

Hence , S = 7.10mm^5

Similarly I have prepared a chart to optimize the section modulus , by extending the lowermost edge of inner panel and then calculated the moment of inertia for each extension of inner panels edge:

From the given above section we can calculate the section modulus from the formula,

s = i/y

I = moment of inertia(moi) = 4.3264*10^5mm^4

Y = Distance from neutral axis to extreme end = 439.7mm

Hence , S = 9.83mm^5

CONCLUSION:

  • The section Modulus of my hood section is 7.10mm^5.
  • After extending the lowermost edge of the inner panel & calculating the section modulus , we found that witn the extent of lowermost edge of inner panel by 0.5mm.
  • Thus the extension section modulus is 9.83mm^5.
  • As the largest section modulus has the better capability to withstand the load.
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