Challenge

Project 1 : CFD Meshing for Tesla Cyber Truck

CFD Meshing for TESLA CYBERTRUCK:

Project Contents :

1. Surface Clean-up

a) Merged surfaces of different PID'S

b) Extended intersecting surfaces

c) Improper profiled surfaces

d) Single CON clean-up

e) Tripple CON clean-up

f) Intersected-merged surfaces

g) Filling Gaps and holes

2. Surface Meshing for all PID's with respect to given target lengths

a) Dealing with OFF ELEMENTS

b) Methods and application of Mesh Freezing

c) Ultimate usage of Quality Criterias

d) Moving Grids

3. Generation of Wind Tunnel of given dimension

a) Optimum wind tunnel dimensions

b) Creating the Wind tunnel surfaces in ANSA using TOPO tools

4. Meshing Wind tunnel and variable meshing methodologies for efficient computation

5. Volumetric Meshing - Initiation and defining the required volumes for CFD Meshing

1. Surface Cleanup :

Single CON cleanup

Select > Faces > Topo > Drag select all PIDS > Right Click

Now surface filling the holes present to perform a watertight geometry for CFD Volumetric meshing

Treatment for Merged surfaces of different PIDs

After treatment for merged surfaces

A

PIDS for the whole assembly :

Target Lengths assigned for all PIDS

Body = 5mm

Wheels = 3mm

Windshield = 5mm

Windtunnel Dimensions:

Length = 63351mm

Height = 17280mm

Breadth = 11520mm

Target Lengths assigned for windtunnel :

Top Surface = 100mm

Bottom Surface = 20mm

Front & Surface = Variable Meshing (Spacing) 100mm<X<20mm

Side Surfaces = Variable Meshing (Spacing) 100mm<X<20mm

To download the file for Volumetric mesh :

https://drive.google.com/file/d/1HfUKQoqJWf_QWCONAVOz20aNLXCqHFFM/view?usp=sharing

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