Challenge

Fender Design - Wheel Arch Challenge

AIM:-

  • To understand the Fender regulations in JAPAN, EUROPE and US region.
  • Calculate the Wheel Arch Gap at the required points for the given Fender Wheel Arch and check whether the car passes the European standard.

Theory:-

Fender Regulation across different parts of the World:-

  1. Japan Regulation:-

  • The clearance (L) must be greater than 5 mm at all the three positions shown, namely A, B & C from the Fender Wheel Arch Area.
  • Wheel Guard Requirement:-The value of a shall be more than 5 mm at a line 30 deg forward and 50 deg rearward from the central vertical axis of the wheel.
  1. European Regulation:-
  • The clearance at the sections SA-SA, SB-SB, SC-SC, SD-SD and SE-SE should be greater than 10 mm to satisfy European regulations.
  • Wheel Guard Req. :- The value of a shall be more than 5 mm at a line 30 deg forward and 50 deg rearward from the central vertical axis of the axis of the wheel.
  1. US Regulation:-
  • Clearance check is made at all the positions from -100 deg to 100 deg along with preparing the clearance table.
  • All the values should be greater than 5 mm at all these locations.
  • Wheel Guard Req. :- The value of a shall be more than 5 mm at a line 30 deg forward and 50 deg rearward from the central vertical axis of the wheel's axis.

European Regulation check on the given CAD file:-

In section SA-SA:-


L = 9.9490 mm

In section SB-SB:-

L = 10 mm

In section SC-SC:-

L = -0.113949


In section SD-SD:-

L = -2.8875 mm

In section SE-SE:-

L = -5.9973 mm

'a' value at 30 degrees:-

'a' value at 50 degrees:-

Section

Clearance

Result

SA-SA

9.9490 mm

Fail

SB-SB

10 mm

Marginal

SC-SC

-0.113949 mm

Fail

SD-SD

-2.8875 mm

Fail

SE-SE

-5.9973

Fail

Conclusion :-

  • Only the clearance values in the SB-SB section and the 'a' values at the 30-degree forward and 50-degree rearward sections show conformity with the European Regulation, while, the clearances in the rest of the section need to be modified.
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