Challenge

Design of backdoor

Objective:

To design a back door by improving the given skin data, creating reinforcements, and performing a draft analysis on the components.

Components:

The skin data is first improvised and the necessary attachments are created.  The panel is developed based on the improved skin data and by following criteria.

Reinforcements are created to support the areas that experience additional load.

Outer panel

Inner panel

Hinge reinforcement

Gas stay reinforcement

Viper motor reinforcement

Latch reinforcement

Rear door without the outer panel

 

Rear door

Hemming is done to attach the outer and inner panels. 

Draft analysis,

Draft analysis is done to understand the draft angles in a design and to assess the ability to manufacture it.

 Inner panel

 

Outer panel upper

Outer panel lower

Latch reinforcement

Hinge reinforcement

Gas stay reinforcement

Conclusion:

The desired back door with reinforcements and other components has been designed. Draft analysis shows the ease to manufacture the parts.

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