Benchmarking

Butterfly valve Assembly

Aim: Route the harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required.   Design Considerations: 1.Routing shall provide enough slack for each branch…

AIM Route the harness on given V-16 engine and prepare flatten view. Apply all packaging rules and industry best practices for the given engine. Engine harness An engine wiring harness is constricted wires, cables, terminals, and connectors controlling a vehicle’s electrical system. It relays electrical power and…

Harness routing Flattening Flattening is done to measure the actual length of the harness to be manufactured, so that we can install it in to the required position. 

ROUTE MAP PROTECTION TUBE ADDED

AIM To create the back door design with necessary reinforcement and embosses (Hinge, gas stay, wiper motor, striker) using given class A surface and to do draft analysis for the parts. PARTS IN BACK DOOR Back door is a closure used for access the boot spce of the car and it is also used to protect forign particle to enter…

AIM  To create an asembly by developing the essential flanges for the outer and creating front roof rail, rear roof rail, bow roofs, center roof rail, and to do a curvature study on the roof and perform calculation to determine the position of the bow roofs.      REASONS FOR CREATING ROOF RAILS …

AIM To create the baffle mounting, sill mounting, bumper mounting, pillar mounting, drip area mounting according to the given master scetion of the given class A surface.   FENDER  Fenders is located extremely close together on a car but they have very different functions and appearances. Appearance: Fenders…

FENDER WHEEL ARC  Fender wheel arch is the a arch shaped member attatched on the fender to avoid chipping outside the car. If your wheel is outside the fender it does chipping and it will throw off the mud particles and stones on the back side which is dangerous for the vehicle comming backside and which is not desirable.…

AIM To create a Hood Design which includes a detailed explanation about hood and its components, Latch Trajectory, Mastic Data, Emboss Definitions, Manufacturing process like Deep-Drawing and Hemming, and all the parameters followed in the design. DESIGN DATA GIVEN Inner panel thickness = 0.75mm Outer panel thickness =…

SECTION MODULUS Section modulus is a geometric property for a given cross-section used in the design of beam and flexural members. by finding the section modulus we can find the resistance to remain unchanged/ resistance against bending when the force is applied on the member. Z = I (about neutral axis) / Y Z - Section…

UNDERBODY COATING  Underbody coating is the coating of thick layer given to the bottom of the car body to protect it from the corrosion caused by water and air, it also reduces the cabin noice to a certain level. It is hard for us to inspect it by ourselves so we will put a coating for protecting the body from rust…

BENCHMARKING Benchmarking is a process of measuring the performance of a company's products, services, or processes against those of another business considered to be the best in the industry. AUTOMOTIVE BENCHMARKING The process of analyzing the choices of similar products based on the selection factor and deducing…

Deutsch DT06 – 08SA     Tyco 174357-2   Tyco 85229-1

                                               DRAFT ANALYSIS CALSS A SURFACE  Class…

                                                      CALSS A SURFACE DRAFT ANALYSIS Class A surface draft analysis                                                         FINAL SOLID DRAFT ANALYSIS  Final solid draft analysis (Isometric view)   Final solid (Back view)   Final solid (Front view)   Final solid (Top view)…

                                                      DRAFT…

DRAFT ANALYSIS OF CLASS A SURFACE   DRAFT ANALYSIS OF FINAL BODY   PARTING SURFACE   PARTING LINE   CORE AND CAVITY (ISOMETRIC IEW)   FRONT VIEW   BACK VIEW   SIDE VIEW     REPORT : 1. First , I created the tooling axis by bisecting method. I drawn two straight line with the…

AIM : Creating a manufacturable solid model with proper draft angle from a given class A surface by creating class B and class C surface. COMMANDS USED : 1. Multiple extract 2. Untrim 3. Trim 4. Offset 5. Join 6. Sweep 7. Split 8. Point 9. Line  10. Extract TOOLING AXIS: Given class A suface has a flat face. So, i…

Draft analysis of class A surface     Draft analysis of solid model: Isometric view   Top view   Side view   Front view   Back view   Bottom view   Solid model   Report 1. Firstly i created a point on a hole of given class A surface. Created a line through the point along Z…

DRAFT ANALYSIS OF GIVEN CLASS A SURFACE   DRAFT ANALYSIS OF FINAL SOLID FINAL SOLID FINAL SOLID (FRONT VIEW) FINAL SOLID (TOP VIEW) FINAL SOLID (SIDE VIEW)   REPORT : 1. First , I created the tooling axis  2. Blue colour surface in the given class A is 2.222degree from the tooling axis. It should be more than 3degree to…