Wiring harness routing & packaging Rules Week 3 Challenge

AUTOMOTIVE WIRING HARNESS BACKDOOR What is wire harness engineering? A wire harness is a system of insulated conducting wires bound together with insulating materials, used in the electrical system of a motor vehicle, complex machine or aircraft. Wire harness engineering is the development process of an electrical foundation…

                                                                                                    WIRING HARNESS FOR ENGINE INTRODUCTION: WIRING HARNESS OR CABLE HARNESS: A cable harness, also known as a wire harness, wiring harness, cable assembly, wiring assembly, or wiring loom, is an assembly of electrical cables or wires which…

    AIM:   To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet.   OBJECTIVE:   To flatten the wire harness assembly completed in week 4 assignment. To orient the wire bundle as shown in the layout.     To place the flattened view on a drawing sheet. To ensure bundles…

Aim: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective: The objective of this project is to first route the two Harness A and Harness B as per the…

Aim:- Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end) Download connector 3D data…

Aim The aim of the project is to study and understand the different models of the clips, back shell and corrugated tube and convert the given cad data file of the P clamp into electrical support and Backshell into the electrical back shell by electrical Part design workbench available in the CATIA V5 tool. Then create…

AIM:      To define Electrical properties of the given components.   OBJECTIVE:   To download the above CAD data of the parts from the given source. To define the Electrical properties correctly. To create catalogues of the components so that it can be used later.   SOLUTION METHODOLGY:   CATALOGUE DOCUMENT:   First a…

BACK DOOR DESIGN Aim- To design a Back Door using the given Styling surface and appropriate design methologies and to provide the necessary reinforcements and embosses . Objective - To design a Back Door using provided Styling Surface creating Outer panel, Inner panel and the Reinforcements. To develop a detailed report…

ROOF DESIGN USING NX CAD   OBJECTIVE:           1.Main objective of the project is to create the Roof Sheetmetal design in NX cad, and also designing Front roof rail, rear roof rail, bow roof front, bow roof rear, center roof rail and Reinforcement are creating to build the strong roof.           2.Do curvature study on…

OBJECTIVE To design a front fender from the given skin data and the master section provided with Drip mounting, A-pillar, Sill, Bumper and Baffle (splash) Mounts. To Prepare a report by explaining about Fender Design and its different mounts , manufacturing process and its design parameters. INTRODUCTION Fender Fender is…

Aim: To calculate the Fender Wheel Arch area, to pass the European standards.    WHEEL ARCH: The wheel arch is the semi-circular part positioned above the wheel of a vehicle. The most important body change was that the front wheel arch was cut higher into the fender. Corrosion had occurred around the splash…

SECTION MODULUS CALUCULATION AND OPTIMIZATION : Aim's of the challange - To calculate the section modulus of the previously designed hood for analyzing its strength and also optimizing the design to see the difference in the bending strength of the hood. Higher the section modulus of a structure, the more the resistive…

AIM To create and assemble the hood inner panel and outer panel and their reinforcements by following the design rules and master section. Data to be used: Hood Thickness Information  Outer Panel Thickness = 0.75mm Inner Panel Thickness = 0.75mm Reinforcement Thickness = 1.5mm   Master Section: Hemming Data:…

What is Underbody Coating Underbody coating is a thick cladding (typically made of rubber) that is placed uniformly to the car’s underside. When the automobile is fresh off the lot and spotless, it is usually sprayed or painted on. But it’s acceptable if you apply the undercoating after a couple of years. This…

BENCHMARKING Benchmarking in automobile industry involves structured comparison between similar produts or services or processes on dimension of performance. it can be used to compare availability and delivery of features in a product and in this form often provides the basis of consumer tests and reviews. These look at…

AIM: To design the car door inner panel with reference to given Class-A surface by using given mastersection, creating attachment features and performing draft analysis to check the manufacturing feasibility of the component by using software CATIA V5. Objective: The project deals with the explanation of method followed…

Aim : To create solid parts with provided 2D diagram in part workbench and have to assemble it in product workbench and to 2D diagrams.                                                      …

DESIGNING A PILLAR USING MASTER SECTION OBJECTIVES To improvise the Class A surface by resolving bad patches and adding flanges to it.  To create A pillar solid model with the help of  improvised class A surface. To create B side features for the A Pillar using the master section given to us as an input. To create…

DOOR TRIM LOWER Aim: To Create the Door trim lower component through the given Class-A surface. Objectives: • Creation of Tooling axis with appropriate draft angle. • Creation of other surfaces (eg, B and C surfaces) for creating a solid component. • Perform Draft analysis on Class A surface and Solid model…

DOG HOUSE DESIGN ON DOOR TRIM. AIM- Create the Dog House for the Door Trim considering the design rules. C is where the doghouse contacts the back side of the surface   Class A surface Tooling direction From the class A surface the walls of the handle are perpendicular so we can take the tooling drection as normal…

Objective:Creating the rib and screw boss for the Door Handle considering the design rules. Class A surface of the Door handle is given for designing the plastic component Class A surface Tooling direction From the class A surface the walls of the handle are perpendicular so we can take the tooling drection as normal to…

METHEDOLOGY- AIM     To make a core and cavity any analysis drafting given switch bezel. INTRODUCTION: CATIA:          It means Computer-Aided Three-Dimensional Interactive Application.  It is computer aided designing software. This is software which is used to design 3D models with different workbenches.    CLASS A SURFACE:…

Aim:   To Create the Bumper Plastic component through the given Class-A surface with 3 mm thickness Tooling axis:    To create the tooling axis, I extracted a surface from class A and created a point in the middle of the surface by using the point command and created a line at that point through the x-axis. Now, I performed…

What is a Draft analysis? The Draft Analysis command enables you to detect if the part you drafted will be easily removed. This type of analysis is performed based on color ranges. the first thing is to check the connectivity of class A, And ensure that there is no gap between the surfaces you can check it visually or…

Switch Bezel Design  Objective:- To create the Switch Bezel Plastic component through the given Class A surface. The tooling axis for the given Class A Surface should be created meeting the requirements of the draft angle and to perform the Draft analysis on the model.  Take the Thickness of the component to…

DRAFT ANALYSIS: Is the analysing draft angle on a surface or part ,to ansure the the how much angle should be on part. TOOLING AXIS: It is nothing but decideing which side core and which side cavity direction ,and aslo called as parting line, the tooling axis is used to make draft analysis on surface or part body.  …