Challenge

Wiring harness routing & packaging Rules Week 3 Challenge

1.P Clamp:

  • P-Clamp is an Electrical Support equipment which provides support to the wire bundle to remain fixed to the automobile or any components or parts.
  • The wire bundle can enter and exit from any side as it is a bi-directional equipment.
  • So, we need to specify the Entry and Exit points from both the sides.
  • To define the P-Clamp as Electrical Support equipment we need to follow the below steps

steps to follow

  • First download the CAD part and open it using the CATIA V5 software
  • Create the Points and Planes in Part Design Work Bench.
  • Define the part as support in Eletrical Part Design Workbench.
  • Select the point and Plane for First entry point and Select the exit plane and base plane.
  • Similarly Select the point and Plane for Second entry point and the exit plane will be automatically selected and base select plane.

TREE STRUCTURE

2.Back shel:

  • A backshell is an accessory that mounts to the rear threads of a connector to enhance its operational characteristics. The primary function of a backshell is to provide strain relief, which minimizes stress from the cable, on the junction where the wires terminate to the contacts.
  • Backshells come in a variety of finishes, materials, and angle configurations. For material compatibility and aesthetics, backshells and connectors should have a matching material and finish. And to provide simple cable management, most backshells may be ordered in 45º and 90º angles.
  • To define the Electrical properties of the backshell we need to follow the below steps

steps to follow

  • In Part Design Workbench.
  • Create Backshell Entry Point.
  • Create Axis system for Backshell Entry.
  • Create a Bundle Connection point.
  • Switch to Electrical Part Design Workbench.
  • Define the part as Backshell.
  • Define Backshell Connection point.
  • and define Bundle connection point

TREE STRUCTURE

3.Corrugated tubes

  • Corrugated Tubes are used as protection coverings for the wire bundle from any type of damages

steps to follow

  • Create a new Part - switch to Electrical Part Design work bench.
  • Define Protection Part
  • Provide the parameter as per given in chart

i.15mm COT

TREE STRUCTURE

ii.20mm COT

TREE STRUCTURE

iii.35mm COT

TREE STRUCTURE

vi.10mm COT

TREE STRUCTURE

v.5mm COT

TREE STRUCTURE

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