Wiring harness routing & packaging Rules Week 3 Challenge

Objective:- Create tooling axis following the OEM standard Part Thickness : 2.5 mm Output ppt must contain the draft analysis report. Content Step-1:-  Creating closed body of Door Arm rest. Class-A surface of Door arm rest.   Modified Class-A surface of door arm rest.   Class B-Surface of Door arm rest.…

Objective:- Create closed body of the Given Driver door Applique. Create tooling axis and follow design rules. Create Heat Stakes and locators as per design standards. Content:- Step 1:- Creating closed body of the Given Driver Door Applique. Class-A surface of the given Driver door Applique. Class-B surface of the given…

Aim- Is to design B-Pillar lower using Master section. Objectives:- Create closed body of the Given B pillar Lower. Crete tooling axis and follow design rules. Follow the Master section to create flange. Follow the master section for thickness and to create the Closed volume. Follow master section to create Attachment…

Aim- Route two electrical harness as per the given layout and interconnect them as a single harness assembly and then check the bundle continuity and then give annotations to the final harness assembly. Objective-  1st Objective of this project is to route the two Harness A and Harness B as per the given harness layout…

Aim- To create a flatten view of previously created harness assembly. Objective- The objective of this project is to create a flattened-view for a harness and then place it on the drawing sheet.It is desired that the bundles with protective coverings are represented with different visuals on the drawing sheet.   Above…

AIM - Route the wiring harness on given car's BACKDOOR and prepare flatten view drawing in CATIA V5. OBJECTIVE- The objective of this project is to route the wiring harness and prepare flatten-view drawing for the given car back door.All types of packaging rules and constraints have to be considered while routing the harness.All…

Aim- To route the wiring harness of given Engine model and prepare flatten view drawing in CATIA V5. Objective- Objective of this project is to route the wiring harness and prepare flatten-view drawing for the given V16 engine model and considering all types of packaging rules and constraints while routing the wiring…

Objective:- The objective of this project is to route the harness layout in electrical workbench. Above picture shows the 2D schematic layout of the required harness. The following Deutsch connectors are used in this harness:- DT06-4S (QTY-2) DT06-6S (QTY-1) DT06-2S (QTY-2) DT06-8S (QTY-1) STEP-1 Completely define the…

Objective -1:- Download required clip cad data and define it as electrical support using Electrical part design Workbench.Define all the necessary properties. Step 1:- Downloaded the Hellarmann Tyton – 21160129 P-Clamp. Step-2:- Defining geometric parameters of the clip. Step-3:- Defining entry,exist and base…

3D model of switch bezel. Tree structure for switch bezel:- Draft analysis of switch bezel: 1st we create one bisecting line in order to clear y-direction. And then we one line which is at an angle of 6 deg from the extreme edge in order to clear x-direction. After which we create a bisecting line by using lines which…

        Picture of the detailed tree is shown below:-     Pictur of 3D CAD model is shown below:-    

Tail-light Lens A-Surface. Closed body of Tail-lamp lens. Tooling-direction of Lens. Draft-analysis of the tail-lamp lens. we kept minimum draft angle as 4.95deg for graining purpose. Graining- It is the process of adding a pattern ,texture applied to the A-surface. welding channel of Tail lamp lens for Hot plate welding…

Given sections to follow are:- 1. 2. First i modified the Class-A surface in order to follow the above master-section.            Above picture shows the closed volume of the part.   Above pictures shows the closed body of the part.     And in order to follow these blue colour…

Objectives :- Create a car roof model based on the styling surface master sections given for various parts with mastic points & rein forcements. Determine whether the design is complying with heat distortion criteria through curvature study on the roof. Check section modulus of front roof rail, rear roof rail ,bow…

OBJECTIVE :- To calculate the section modulus of hood To come up with new section that has new section modulus. MATERIAL OF THE HOOD :- Given :- stainless steel AISI 302 -cold rolled (maximum strength) y=520 MPa Section Modulus:- Ratio of total moment resisted by the section to the stress in the extreme fibre.It gives…

Design consideration and parameters of fender design:- Fender is the American English term for the part of an automobile.Its primary purpose is to prevent sand ,mud,rocks,liquids and other road spray from being thrown into the air by the rotating tyre. Important areas to be considered for designing fender are :- Drip area …

Wheelarch Area:- Wheelarch area is the gap between the outer edge of the fender and the outer edge of the wheel. It is an important design consideration for the fender design because of pedestrain safety.while driving car on the road there are some particles like small stones,water,mud etc which comes in contact with the…

Hood:- Car\'s hood is a type of door. It consists of an inner and outer panel.The inner panel is for strength purpose and the outer panel is for styling purpose. The shape of hood is made aerodynamic in order to minimize the air resistance and therefore to increase car\'s efficiency. It is used to access the parts like…

Mahindra TUV300  Mileage:-        In city:- 16Kmpl        In Highway:- 18Kmpl  Price:- 8.22 Lakhs - 9.95 Lakhs. Summary:- We are getting mahindra TUV300 into various version (T4,T6&T8) . It is the toughest frugal and affordable car in this segment. It has both manual…

Underbody Coating is used to protect vehicle chassis from environment.The underbelly of a car is exposed to different elements like water,stone,dust,poor road etc.When these elements comes in contact with the underbody of a car then it leads to corrosion,wear,tear and damage. This will affect the car efficiency.So in order…