Wiring harness routing & packaging Rules Week 3 Challenge
WIRING HARNESS ROUTING & PACKAGING RULES
Q1. Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties.
- Wiring harness Assembly Structure — Clip Definition
This another important component Of the Wiring harness which should be defined
before wiring harness routing.
Following important parameters required to be defined: -
- Entry Point & Plane
- Base Plane
- Exit plane


- Wiring harness Assembly Structure — Connector Definition
Define Geometry Parameters:

Process:
- Create two points one as entry and another as exit point.
- Create planes at two points and another at base.
- Switch to Electric part design
- Click on support definition - select part - select entry point - select entry plane, exit and base plane.
- Again, click on support definition - select part - select exit point - select exit plane and base plane as secondary plane is automatically taken.

Q2. Download following Back shell cad data & define it as Electrical back shell using Electrical Part design Workbench. Define all the necessary properties.
Tyco 1738312-1 https://www.te.com/usa-en/product-1738312-1.html
Backshell Basics: -
- Backshell are plastic moulded parts used at wire entry side of connectors either for
protection or to improve aesthetics/appearance of harness.
- These are not mandatory parts of Wiring harness. Are always optional and driven by Cost

Defining the Backshell:

Process:
- Create Back Shell Entry Point.
- Create Axis System for Back Shell Entry.
- Create Bundle Connection Point.
- Switch To Electrical Part Design.
- Define Part Electrically as Back Shell.
- Then Define Back Shell Connection Point.
- Define Bundle Connection Point.

Q3. Create Following Corrugated tubes & add them in Catalogue under “Slit COT” family.
|
Name |
ID (mm) |
OD (mm) |
Thickness (mm) |
|
15mm COT |
12 |
15 |
1.5 |
|
20mm COT |
17 |
20 |
1.5 |
|
35mm COT |
32 |
35 |
1.5 |
|
10mm COT |
7 |
10 |
1.5 |
|
5mm COT |
3 |
5 |
1 |
Process:
- Switch to Electrical part design
- Select Define protection Part
- Click on part (on file name in specification tree)
- Provide given parameters and bend radius as '1.5 x Outer Día'.
Catalogue Creation:
- new part - catalogue document - add family - give name - type - select Conduit - save.
- Open part to add catalogue - store device command - select catalogue - family – Cot_tube - ok

