Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

1.Identify each of the major elements in the above automotive wiring diagram.  Battery, Starter motor, ignition switch, ignition coil and breaker, distributor, generator, current and voltage regulator, ammeter, fuel gauge, instrument lights, horn button, horns, junction block, parking light, foot selector switch,…

DRAFT ANALYSIS OF CLASS A SURFACE     DRAFT ANALYSIS OF FINAL COMPONENT             TREE    Report   OBJECTIVE The current objective is to Create the Base Bracket Plastic component through the given Class-A surface. Create a tooling axis. Perform Draft Analysis.…

Wiring Harness Routing for Tailgate    Step 1 Electrically Define all the Connectors, Clips and clamps thats going to be used, and add it to the catalog browser.     Step 2 Place all the required connectors, clips and clamps into the wiring harness assembly and position it accordingly.   Step 3 Routing     Step 4 Addd…

Report   AIM: To route the wiring harness for the given engine. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required.   Design Criteria and Packaging Assumptions Wiring harness routing should be designed for ease of manufacturing,…

Report     Wiring harness assembly in Week 4 challenge   CAT product file of harness assembly is exracted to flattening workbench where all the flattening properties are defined and once the CAT product is extracted the file now is saved as .EHF(Electrical Harness Flattening Assembly) file. All the necessary changes like…

Report Step 1 All the connectors are geometrically and electrically defined HARNESS A After all the connectors are defined, the workbench was switched to Electrical Assembly. Connectors are placed according to the given layout, and all the connectors were routed.   HARNESS B Connectors are placed according to the given…

Downloaded connector 3D data from www.te.com DT06-4S DT06-6S DT06-2S DT06-08SA The parts are then electrically defined     Arranging the connectors as per the layout   Creating Multi-Branching to the connectors as per the layout   Protective covering

  AIM Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Q2. Download following Back shell cad data & define it as Electrical back shell using Electrical Part design Workbench. Define all the necessary properties. Q3. Create Following…

 CONNECTOR DEFENITION STEPS Create/Download Connector 3D Create required Geometrical Parameters  Define Part as Connector Define Bundle Connection Points Define Connector Connection Points Define Cavity Connection Points (if any)      Create/Download Connector 3D Downloaded the required parts from…

REPORT     BUTTERFLY VALVE  A butterfly valve is a type of quarter-turn valve that is used to regulate the flow of a fluid in a pipeline. It consists of a disc that is mounted on a rod, which is connected to an actuator. When the actuator rotates the rod, the disc rotates as well, allowing or blocking the…

REPORT   AIM The aim is to create a backdoor/tailgate for a car, using the provided skin data and adhering to engineering standards.   BACK DOOR A back door is a vehicle opening that allows entrance and exit. Typically, it is hinged but sometimes other mechanisms like tracks are used. These doors can be opened…

 REPORT   AIM The project aims to design a car roof with essential flanges and reinforcements, including ditch area, front roof rail, bow roofs, central roof rail, and rear roof rail from the given styling surface. The roof's curvature will be studied, and calculations will be performed for heat distortion and snow load…

REPORT   AIM  To design and development of vehicle interior door trim using Catia V5 with given class A surface along with Master section. Also create the Side Attachment features as per design rules. OBJECTIVE To create thickened part using master section for reference To create the mounting features as per design guidelines…

REPORT     AIM           To design part models and assemble the parts and create drafting and drawing files, taking dimensions from the given references.   QUICK RETURN MECHANISM A quick return mechanism is an apparatus to produce a reciprocating motion in which the time taken for travel in return stroke is less than in…

REPORT   FENDER DESIGN   AIM To design a Fender mounting on the given model by using Master sketch by considering the safety and manufacturing feasibility for possible mounting region.   FENDER The fender of a car is a metal panel that covers and protects the wheel well and underside of the car. It also…

REPORT     AIM: To create a report on fender regulation and to calculation the wheel arc area and prove whether the car will pass the standards or not by using the European standards. FENDER The fender of a car is a metal panel that covers and protects the wheel well and underside of the car. It also helps to…

REPORT   AIM To calculate the section modulus for the previeously designed hood and optimized hood. To come up with the new section that has improved section modulus of the previous section. What is Section Modulus? Section modulus is a geometric property of a cross-sectional shape that describes its ability to resist…

HOOD DESIGN   REPORT AIM To design the hood Assembly with the given input Outer panel and its dimensions.   What is a hood in a car? The hood of a car is the metal panel that covers the engine compartment of a vehicle. It is typically located at the front of the car and is hinged so that it can be lifted to allow…

REPORT   AIM To Create the A-Pillar Plastic component through the given Class-A surface and create a Doghouse feature from the references from the given Mastersections.   TOOLING AXIS CREATION The starting will be from the creation of tooling axis. we need to select the tooling axis so as it is the optimum orientation…

REPORT   Aim : To A Create the DOOR TRIM LOWER Plastic component through the given Class-A surface and Create the Heat Stakes and the locators considering the design rules mentioned in the video for the door applique. Consider the thickness of the part to be 2.5 mm.   TOOLING AXIS CREATION…

REPORT     AIM  Create the Dog House for the Door Trim considering the design rules mentioned in the video. Consider the thickness of the part to be 2.5 mm. "C" is where the doghouse contacts the backside of the surface  Doghouse wall thickness at the intersection of the part wall ( C ) should be 40% or less than the main…

REPORT   AIM   To Create the Door Handle Component from the given Class-A surface. To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To Create B side Features in the component. To perform the Draft analysis on the model.    TOOLING AXIS CREATION The…

REPORT   OBJECTIVE To Create the Core and cavity blocks for the switch bezel component.   TOOLING AXIS CREATION The starting will be from the creation of tooling axis. we need to select the tooling axis so as it is the optimum orientation for the component production in real life. Generally, first we look if…

BUMPER DESIGN   OBJECTIVE The current objective is to Create the Bumper Plastic component through the given Class-A surface. STEPS Below are the steps to systematically create the plastic component: Tooling Axis Creation Draft analysis B Surface Creation C Surface Creation Final Trim and make sure it becomes…

Under-body coating Under-body coating, also known as undercoating, is a protective layer applied to the underside of a vehicle to protect against rust and other forms of corrosion. It is typically applied to the frame, suspension components, and other areas of the vehicle that are prone to rust and wear. There are several…

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    REPORT   OBJECTIVE The current objective is to Create the Coin Holder Plastic component through the given Class-A surface. Create a tooling axis. Perform Draft Analysis. TOOLING AXIS CREATION 1. Determine the orientaton of the component/surface. 2. Determine the orientation of the tooling axis…

1. DRAFT ANALYSIS     TREE   REPORT   OBJECTIVE The current objective is to Create the Switch Bezel Plastic component through the given Class-A surface. Create a tooling axis. Perform Draft Analysis. TOOLING AXIS CREATION 1. Determine the orientaton of the component/surface. 2. Determine the…