Challenge

Wiring harness design in CATIA V5 - 3D modeling Week 4 Challenge

Aim: 

1) To Route the following harness layout in the Electrical workbench.

2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors.

Given:

CAD data of the following Connectors: 

  • DT06-4S
  • DT06-6S
  • DT06-2S
  • DT06-08SA

The above given connectors were downloaded from the www.te.com

PROCEDURE :

Step 1:

  • After Downloading the connectors, we have to define the connectors electrically, on Electrical part design

Electrical design for the following parts :

The following was defined for all the connectors:

  • Connector connection point 
  • bundle connection point
  • axis system at the connector connection point
  • define all the connectors as electrical components

DT06-4S

DT06-6S

DT06-2S

DT06-08SA

 

Step 2:

  • Then we have to insert the connectors as components on Electrical Harness Assembly
  • Then we have to arrange the corresponding components on their respective positions as per the given layout design.

Connectors Layout Design:

                                 

Step 3:

  • Now, we have to route wiring harness as per the layout design given.
  • We use the multi branchable to add all the necessary brances , branch points.
  • And we have to provide protective covering by light protector option in Electrical Harness Installation.

Step 4:

  • Lastly, we have to check the network analysis on Electrical Harness Flattening
  • and flatten the wiring harness by extracting the product from Electrical harness Assembly, to check the conformity with given layout design, as follows.

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