Week 9 - Project - Master Section Development

ROOF DESIGN   Hi colleagues,     We are dealing with the Roof design in this challenge.     OBJECTIVE AND INTRODUCTION     As requested in the Challenge for Roof Design I have to design Roof with necessary reinforcements (Master Sections for Front Roof,Rear Roof Rail,Bow Roof,Center Reinforcement Rail,Center Roof with…

Hi fellows, Fender Design is challenge that should be done.First I want to tell that,Fender is a Automotive Body part that have a function to encircle and protect tire,wheels and surrounding parts.There are also some stone particles on the streets and Fender has a function to protect pedestrians on the streets as well…

Hi colleagues, In this challenge I should report about Fender requirements and requested regulations as well as Wheelarch design. One of first important tasks for fender is to protect a engine of car against little piece of stones on the road that are hitting on the vehicle.It protect also pedestrians for stones’…

Hi colleagues, As requested in challenge first I should report what the Section modulus is - in short Section Modulus is the geometric property of the given cross-section geometrical structures.It is the direct measure of the strength of the geometrical section.As higher the section modulus of a structure,the more the…

Hi colleagues, I am going to give a report about hood design,latch,reinforcements and manufacturing proces. First about hood design. I have opened Hood Outer Panel,that has a reference surface for construction.   Except Hood Outer Panel I have also made assembly – Hood Assembly that consists of Hood Outer Panel,Hood…

Hi colleagues,   regarding underbody coating,just like how people require shelter and additional care, cars need them too.A car’s underbody is exposed the most to muddy terrains, potholes, debris and stones, and wet and even flooded roads that lead to corrosion of the underbody. Since the underbody is hard for…

Hi colleagues, in this challenge I have to give some sugestions about a car for a 5 members family.Sometimes they are making a 500km distance trip from Bangaloore till Madurai.The car will be used for a trip on that distance and a drive to a job office regularly.Budget is between 8 lakh to 10lakh.Mr.Pughazhyendhii that…

Hi Colleagues, I am going to submit Final project challenge as a final part of Automotive plastic part design. At the first I want to thank myself for helpful suggestions of Mr.Senthil,Mr.Nirmal,Mr.Shrikanth and Mrs.Rajesh.Many thanks dear colleagues for your valuable directions and remarks,you have my gratitude. I have…

Good day  colleagues,   So,I have opened the Link for Model drawing 1 and Link for Model drawing 2 files in order to see what are my next tasks. So,first Link for Model drawing 1 – after I opened it,there was one assembly QUICK RETURN MECHANISM,with 5 Parts under it.I have started with a Product that I…

Hi colleagues, good day,I am sending you procedure for B PILLAR design. At first I have opened the part to see input and a structure.There are CLASS A SURFACE and Mastersections with a pair Axis Systems. I have renamed that Geometrical Set as a INPUT and inserted new one with name CONSTRUCTION.Under CONSTRUCTION I have…

Hi colleagues I have opened the Part – DRIVER DOOR RH and looked a little bit what should be done...First I am going to rename given Geometrical Set with given surfaces as INPUT and Insert new Geometrical Set – CONSTRUCTION and under it TOOLING AXIS,CLASS A SURFACE (there I will copy DRIVER DOOR RH from INPUT),CLASS…

Hi fellows,   I am sending you required COIN HOLDER features and analysis as follows. I have opened the CENTER CONSOLE COIN HOLDER and there was a Part as shown bellow.Then I have unhiden Tooling Axis and hiden Draft Analysis. Then under Geometrical Set CONSTRUCTIONS I have inserted Geometrical Sets SCREW BOSS and…

Hi colleagues,   The first thing I have seen when I opened the STEP file,in the Tree Structure there is no Tooling Axis and Surfaces of the part and the Part has a name Part.6 – that means I should rename it and I have decided to insert Geometrical Sets CONSTRUCTION and under it TOOLING AXIS also. As it is said,I…

DOOR ARM REST   Defining Tooling Axis At first I have opened the Part and under the Geometrical Set.1 there are two Surfaces.One of them is a CLASS A SURFACE that I need - DOOR ARM REST ,that I have given in Show mode.After detailed examination of the given Surfaces I have decided to put a Tooling Axis in the hole…

Hi guys, I will explain procedure of making Tooling Axis and a Draft Analysis of the Surface and the Part. TOOLING AXIS At first I have inserted Axis System on the bottom of the CLASS A SURFACE as shown and then I have made a intersection of the YZ plane and a CLASS A SURFACE. Then on the basis of the intersection…

Hi fellows, At first I have opened a Part and looked over it where I can put a tooling axis – I have decided on the bottom of the part in the middle. As it can be seen – side walls are cca.90deg regarding bottom of the Part – but with so given CLASS A SURFACE there is nothing else to do – I will…

Hi fellows, SWITCH BEZEL  After I have opened a file I have taken a look on the Part .I have taken in consideration surfaces,drafts and possible movement out of core/cavity of the mold. I have also renamed PartBody as a SWITCH BEZEL and inserted new Geometrical Sets and renamed it as a CONSTRUCTION. Geometrical Set…

Hi colleagues,   summaries of the requested tasks are given bellow. After I have opened a Part,on the Input base I have seen Class A Surface,on which I should first determine tooling axis.On the part is couple of drafts and a two hole given.After considering drafts and holes and possible part extraction for core/cavity…

Hi colleagues,   I am sending you Tooling axis and Class A Surface with Draft Analysis.   Procedure was described in details bellow. First of all I have to analyze the parts to see if there are any discontinuities or gaps.For that I have used join and boundary options to investigate possible gaps on the Part.…