Week 9 - Project 1 - Door Trim Lower with Engineering Features

AIM: To Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. INTRODUCTION: The trunk or boot of a car is the vehicle's main storage…

AIM: To Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. INTRODUCTION: A wire harness, also commonly referred to as a wiring harness,…

AIM: To Flatten the harness assembly .And Place the flattened view on drawing sheet.To Ensure bundles with protective coverings has different visuals on drawing view. OBJECTIVE: To flatten the wire harness assembly completed in week 4 assignment. To orient the wire bundle as shown in the layout. To place the flattened…

AIM: To Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. MAIN OBJECTIVE:   The objective of this project is to first route the two Harness A and Harness B as per the given harness layout.The electrical connectors are represented…

AIM: To Route the following harness layout in Electrical workbench and Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram.Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. And To Download connector 3D data from www.te.com To download…

AIM: In this challenge we have a 3 objectives to complete this challenge they are Question 1 is To Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Question 2 is to Download following Back shell cad data & define it as Electrical…

AIM: To Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. EDS : Electrical Distribution system deals with power distribution to the various components in an electrical system. It deals with Physical and Logical Architecture,…

AIM: To design a butterfly valve and apply to apply  GD&T symbols to the drawing and finally to apply all the parts in the butterfly valve to make it as one assembly file and the assembly consist of all the parts. this process are done by  using Siemens NX cad. DESIGNING SOFTWARE: Siemens NX cad 12.0.1 INTRODUCTION:…

AIM: To design the back door of the automobile vechicle (or) car and to create the outer panal,inner panal and reinforcement. Software: i used the NX CAD software 12.0.1 to create the sheetmetal of the component. Introduction: The door or opening of a cargo area may be hinged at the top, side, or bottom.If the door is…

AIM: The main objective of the project is to create the Roof Sheetmetal design in NX cad, and also designing Front roof rail, rear roof rail, bow roof front, bow roof rear, center roof rail and Reinforcement are creating to build the strong roof these are all create by using nx cad. Objective: Do curvature study…

AIM: To design a  front fender of a car by using the  given master section.  OBJECTIVE: Design a Fender Model with the necessary mounting with a given class A surafce. FENDER: it is the american  term for the part of an automobile or other vehicle body that frames a wheel well (the fender…

  Aim :      To calculate the wheel arch gap at required points and check whether the car passes the European standard. Objective : Study about the different wheel arch gap standards. Draw the lines at the required angle and points for the European standard. Measure the distance at each angles and mention…

Aim: The main objective of this project is to understand and learn the basic tools and advanced tools used in NX and calculation as well as section modulus and optimization of Car Hood.  Section modulus: It is a geometric property for a given cross-section used in the design of beams or flexural members.…

Aim:  The main objective of this project is to learn the essential tools, commands, and surface modelling of Hood designing using Siemens NX Cad. This project is to develop a design idea for hood BIW that satisfies the manufacturing requirements, functional requirements, and EURO NCAP standards.   Introduction:…

AIM: To Study the underbody coating used in automobile industries. Objectives: Study about underbody coating Study about types of underbody coating and its advantages and disadvantages. Procedure: Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile.…

AIM:  To prepare a report explaining what is Bench-marking, And To finding a good car for Mr.D.S.Pughazhyendhii by comparing the cars. WHAT IS BENCHMARKING: It is the process of comparing one's business process and performance metrics to industries bests and/or best practises from other industries.Process benchmarking…

AIM: IN THIS CHALLENGE WE HAVE BEEN GIVEN WITH CLASS A SURFACE FOR DOOR TRIM WITH MASTER SECTION FOR ATTACHMENT OR B SIDE FEATURES.   THERE ARE TOTAL 4 PARTS IN THIS DOOR TRIM:     DOOR ARM REST     DOOR LOWER SUBTRACT     MAP POCKET     BOTTLE HOLDER        FIRST I HAVE CREATED TOOLING AXIS FOR INDIVIDUAL CLASS A SURFACE…

AIM : To create part models and assemble the components using the 2D drawings which were provided.  OBJECTIVE : To create the various part models from the 2D drawings. To asseble the part models into a single component. To create the 2D drawings of the components which were created.   QUICK RETURN MECHANISM:…

Aim: To Create the Door trim lower component through the given Class-A surface. Objectives: Creation of Tooling axis with appropriate draft angle. Creation of other surfaces (eg, B and C surfaces) for creating a solid component.  Perform Draft analysis on Class A surface and Solid model hence created. Draft: The draft…

AIM: To create A pillar Design with Master Section.Taken the Thickness of the component to be 2.5 mm from the master section PROCEDURE FOR DESIGNING A PILLAR COMPONENT : Class A surface:  Class A surface is a Styling surface or aesthetic surface get it from the styling team. we will design the plastic component by…

 Aim: To Create the Door trim lower component through the given Class-A surface. Objectives: Creation of Tooling axis with appropriate draft angle. Creation of other surfaces (eg, B and C surfaces) for creating a solid component. • Perform Draft analysis on Class A surface and Solid model hence created. Draft:…

AIM: To Create theDoor Trim Component from the given Class-A surface. To Create the Tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To perform the Draft analysis on the model.  To Create the B Side Feature in the component by following the design rules. DESCRIPTION: CREATING TOOLING…

Aim: To Create the Attachment Features (Ribs & Screw Boss) on A Door Handle through the given Class-A surface by creating tooling direction, the tooling axis for the given Class-A Surface should meet the requirements of the draft angle i.e. minimum 3°and at the end to perform the Draft analysis on the model. Ribs and Boss…

AIM: Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. INTRODUCTION: A bumper is a structure attached to or integrated…

AIM:  To create the core and cavity blocks for the switch bezel with parting surface and parting line.After completing this we gain knowledge on parting surface and parting line. Objective: To design the parting surface@ parting line and Core and cavity blocks for the switch bezel designed in the earlier challenge. …

AIM:  Creating  the coin holder plastic component through the A-class surface and add thickness to it   OBJECTIVE: Creating the B and C surface  Creating the tooling axis  Performing the draft analysis on both A surface and final plastic components. Take the Thickness of the component to be…

Aim: The aim of this project is to develop the product design of the switch bezel with the help of the class A surface following the OEM standards. PROCEDURE: Class A: Class A surface is the term mainly used in automotive design industry. It describes the final production surface data for the aesthetic parts of the car.…

DRAFT ANALYSIS OF THE CLASS-A SURFACE: DRAFT: Draft angle is nothing but providing some tapered portion to the part for easy removal of the component from the mold during manufacturing. This is especially done in the case of plastic component design having a complex shape. Mostly the 3-degree draft angle is provided but…