Challenge

Week 9 - Project 1 - Door Trim Lower with Engineering Features

DOOR TRIM LOWER WITH ENGINEERING FEATURES

Aim:

To create the Door Trim component From the given Class A surface and perform Draft analysis and also create the Heat Stakes and Locators for the final closed component.

Given Class A

The whole class A surface is joined to avoid any gaps.

Creation Of Tooling Axis:

A tooling axis is created by extracting a surface from class A and a point is created on the extract and a line is created on the point direction.

Draft Analysis On Class A:

Creation Of Class B:

The given Class A is offsetted to 2.5 mm.

the offsetted surface has some patches.These patches need to be resolved by Multi section Surface,Fill,Extrapolation etc.

Creation Of Class C:

The class C surface created by taking the extract of boundary of class A and sweeping it.

Join Of Class A +Class C:

Final Body:

By trimming the Class AC with B the final body is created.

Final Solid Body:

Using Close surface in the part workbench the final solid body is created.

Draft Analysis On Final Plastic Component:

Creation Of Heat Stakes:

Sketches are created for the heat stakes(screw bosses and ribs) and Pad is used.

After pading the heat stakes are translated to the given points.

Creation Of Locators:

Sketches for 4way locators are created.

This sketch is paded for 2 mm more than the pad value for the Heat Stakes and chamfered.

Draft analysis:

Conclusion:

The plastic component is created from the given class A and also the B side features are created.Draft Analysis are also Carried Out.

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