Challenge

Week 9-Creation of 1D Connectors Challenge

OBJECTIVE:

For this challenge, you will have to mesh the given geometry. Provided below are the quality parameters that you have to follow.

Target Element size - 5 Units

Import Geomentry:

  • Open the Hypermesh software and import the given geomentry into the GUI.
  • click on File -Import-Geomentry and click on Import.
  • Then the file will be importrd and it will be visible on the GUI.

2D MESHING:

  • click on the 2D and click on the automesh.
  • Set the Target Element size as 5 units and select the elemenst as Quards.
  • Check the Max and Min elemental criteria for elements.

Connectors:

  • Connectors are to be created at the component attachments.
  • Click on create you will be see the connectors is created and click on Realize you will be seen on the status bar.
  • Click on connector from View>browzer>Hypermesh>conectors.

Right_Rail_2 & Front_truss_1:- Seam-Quad(angled+capped+L):

  • Click on the 1D panel on connectors.
  • click on seam on 1D menu bar.
  • Hide the other componemt expect the componemst to be highlighted make it as current componemt.
  • Click on the seam click on the node list to be coonected as created.
  • click on the type of the coonector and select the Seam-Quard(Angled+capped+L).
  • Select the tolerance value to be 10 depends on the distance between the model.
  • clcik on componemts and select the components to be connected and click on the skin inprint.
  • click on the create and you will be seen in the realised and status bar.

Left_Rail_2 & Front_truss_1:- Quad elements

  • Click on the 1D panel on connectors.
  • click on seam on 1D menu bar.
  • Hide the other componemt expect the componemst to be highlighted make it as current componemt.
  • Click on the seam click on the node list to be coonected as created.
  • click on the type of the coonector and select the Quards.
  • Select the tolerance value to be 10 depends on the distance between the model.
  • clcik on componemts and select the components to be connected and click on the skin inprint.
  • click on the create and you will be seen in the realised and status bar.

Front_truss_2, Front_truss_1 & Right_Rail_1:- Spot weld with 2 Layers and 5 mm Diameter

  • Click on the 1D panel on connectors.
  • click on sport on 1D menu bar.
  • Hide the other componemt expect the componemst to be highlighted make it as current componemt.
  • Click on the seam click on the node list to be coonected as created.
  • click on the type of the coonector and select the weld with 5mm diameter and 2 layer.
  • Select the tolerance value to be 10 depends on the distance between the model.
  • clcik on componemts and select the components to be connected and click on the skin inprint.
  • click on the create and you will be seen in the realised and status bar.

Front_truss_2, Front_truss_1 & Left_Rail_1:- Hexa (Adhesive)

  • Click on the 1D panel on connectors.
  • click on seam on 1D menu bar.
  • Hide the other componemt expect the componemst to be highlighted make it as current componemt.
  • Click on the seam click on the node list to be coonected as created.
  • click on the type of the coonector and select the Hexa(Adhesive).
  • Select the tolerance value to be 10 depends on the distance between the model.
  • clcik on componemts and select the components to be connected and click on the skin inprint.

Rear_truss_2 & Right_Rail_2:- Bolt [Connector]

  • Click on the 1D panel on connectors.
  • click on Bolt on 1D menu bar.
  • Hide the other componemt expect the componemst to be highlighted make it as current componemt.
  • Click on the Bolt click on the node list to be coonected as created.
  • click on the type of the coonector and select the Bolt
  • Select the tolerance value to be 10 depends on the distance between the model.
  • clcik on componemts and select the components to be connected and click on the skin inprint.

Rear_truss_2 & Left_Rail_2:- Bolt Connector

  • Click on the 1D panel on connectors.
  • click on Bolt on 1D menu bar.
  • Hide the other componemt expect the componemst to be highlighted make it as current componemt.
  • Click on the Bolt click on the node list to be coonected as created.
  • click on the type of the coonector and select the Bolt
  • Select the tolerance value to be 10 depends on the distance between the model.
  • clcik on componemts and select the components to be connected and click on the skin inprint.

Right_Rail_1 & Right_Rail_2:- Spot-weld with Rigid Elements

  • Click on the 1D panel on connectors.
  • click on spot on 1D menu bar.
  • Hide the other componemt expect the componemst to be highlighted make it as current componemt.
  • Click on the spot click on the node list to be coonected as created.
  • click on the type of the coonector and select the Spot weld with Rigid elements.
  • Select the tolerance value to be 10 depends on the distance between the model.
  • clcik on componemts and select the components to be connected and click on the skin inprint.

Left_Rail_1 & Left_Rail_2:- Spot-weld with Spring Elements

  • Click on the 1D panel on connectors.
  • click on spot on 1D menu bar.
  • Hide the other componemt expect the componemst to be highlighted make it as current componemt.
  • Click on the spot click on the node list to be coonected as created.
  • click on the type of the coonector and select the Spot weld with spring Elements.
  • Select the tolerance value to be 10 depends on the distance between the model.
  • clcik on componemts and select the components to be connected and click on the skin inprint.

Rest all the component left Join them with suitable connectors

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