Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1

1.What is Design methodologies? Purchase order. Inputs from customer. Percentage of completion criteria. Design outputs.  Purchase Order: A purchase order (PO) is a commercial document and first official offer issued by a buyer to a seller indicating types, quantities, and agreed prices for products or services. It is…

1.What is the process of project execution activity? 1)RFQ received - This id the first step in any project. RFQ stands for Request for Quotation. In this customer specifies his requirements,specifications etc. in form of documents or data. Also customer specifies its Technical offer, commercial offer, how the project…

What is BIW & define its parts? Body in white (BIW) refers to the stage in the automobile manufacturing in which a car body’s components have been joined together, using one or a combination of different techniques: welding (spot, MIG/MAG), riveting, clinching, bonding, laser brazing etc. Body in White, or BIW, is a stage…

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AIM Routing the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5.  Applying Protection coverings as required. Prepare & Submiting all necessary reports like clearance, Clipping/Clamping selection, Harness fixing requirements, Harness continuity, Assumptions if any along with CATIA…

AIM To Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design.  Available connector 3D data can be used, or we can download the connectors from www.te.com Preparing …

AIM       TO Flatten the harness assembly completed in “ week 4 challenge”. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view. HARNESS ASSEMBLY HARNESS FLATTENING The parameters are created and the harness assembly is extracted by using extract command…

AIM       Routing the following harness layout in Electrical workbench. Making assumption for harness bundle diameters by Use the connectors provided. DEFINING ALL CONNECTORS ELECTRICALY HARNESS A Routing as per the given layout HARNESS B Routing as per the given layout Check the bundle Continuity HARNESS…

AIM Routing the following harness layout in Electrical workbench. Making assumption for harness bundle diameters. Usingthe Following connectors as shown in layout diagram. Adding protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keeping end extremity at 30mm (from connectors end) Downloading…

1.    Downloading P clam cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. P clam: Defining this as an support part and giving the entry and exit path 2.   Downloading  Back shell(Tyco 1738312-1) cad data & define it…

AIM            Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA DEFINING THE CONNECTOR Defining this connector which has 8 terminations BUNDLE…

AIM           Using the provided styling surface to come up with a back door design, using appropriate design methodologies, and providing the necessary reinforcements and embosses BACK DOOR COMPONENTS For the proper back door we need outer panel for the asthetic look for the car Then the inner pannel is used to give strength…

AIM:          To create an ASSEMBLY by developing the essential flanges for the outer roof and creating the reinforcements  ROOF:     An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle…

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AIM            To Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. TYPES OF REGULATIONS    Japanese Standards As per Japanese regulation, the clearance between tyre and fender must be greater than 5mm The…

AIM          To Find the Section from the Hood design and calculate the Section Modulus using the formula.                                  S = I/y SECTION MODULUS Section modulus is a geometric property…

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 AIM       To identify the given master section to get the requiered b side feature OBSERVATION        In this master sectin they given a dog house with supportive ribs and key hole in top  TOOLING AXIS           The tooling axis is created in bysecting…

                                                                                         Door Trim…

                                                      CREATING DOG HOUSE IN DOOR TRIM AIM              To create the Dog House for the Door Trim…

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AIM         To Create the Core and cavity blocks for the switch bezel designed in the earlier challenge. PARTING SURFACE WITH COMONENT AREA and PARTING LINE This is parting surface area with component the A+C surface trimed with b surface  The out side area of the component is consider as parting…

AIM       Create the Door Trim Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  TOOLING AXIS: First we need to…

AIM:       To Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  TOOLING AXIS     In this…

                                                                        COIN HOLDER AIM:         Create the Coin…

                                                                SWITCH BEZEL  AIM:        Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft…

                                                                 BASE BRACKET DESIGN AIM      TO create a base bracket plastict component through a given class a surface and perform draft analysis on the final model CLASS A SURFACE: DRAFT ANALYSIS OF CLASS A SURFACE Drafting analysis is done for the class A suface and…