Challenge

Week 9 - Attachment Feature Creation - Challenge 2

AIM: To create the screw boss and dog House for the centre console coin holder considering the design rules mentioned.

SCREW BOSS

General guidelines for bosses:

  • Draft - 0.5 degrees on walls of boss
  • Thickness - Typically 40%* of the nominal wall at the base.
  • Height to Diameter Ratio - 3:1
  • Radii - 0.25mm maximum radii.

Fig 1: Part model

Fig 2: Screw boss with ribs

DOG HOUSE

The objective of the dog house is to avoid the sink marks. Following are the rules followed in the creation of dog house.

  1. Doghouse wall thickness at the intersection of the part wall ( C ) should be 40% or less than the main wall stock ( T ).
  2. Height of ( B ) should be between 3.0 – 6.0 mm.

Fig 3: Dog house design

Fig 4: Doghouse with screw boss

Fig 5: Draft analysis of dog house along Z direction

Fig 6: Orientation of draft analysis of dog house in Z direction

Fig 7: Draft analysis of dog house along side core axis
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