Week 9 - Attachment Feature Creation - Challenge 2

Assembly of Butterfly Valve  AIM: To Assembling the Butterfly Valve components & applying GD&T Tto the assembly drawing by using Siemen's NX12  software. INTRODUCTION:  BUTTERFLY VALVE - A Butterfly valve is a quarter-turn rotational motion valve, that is used to stop, regulate, and start flow.Butterfly…

BACK DOOR DESIGN Aim- To design a Back Door using the given Styling surface and appropriate design methologies and to provide the necessary reinforcements and embosses . Objective - To design a Back Door using provided Styling Surface creating Outer panel, Inner panel and the Reinforcements. To develop a detailed report…

Roof Design Aim/Objective - 1. To design a roof of a car  by developing the essential flanges for the outer roof and creating the reinforcements like bow roofs, front roof rail,              center roof rail and rear roof rail using the master sections provided.…

Fender Design Aim -      To design the Front fender of the Car from the given skin data by following the design rules and given Master section . Fender :       Fender is a part of an automobile, motorcycle or other vehicle body that frames a wheel well (the fender underside) . Its primary purpose is to prevent sand, mud,…

Fender Design - Wheel Arch Challenge Aim :      To calculate the wheel arch gap at required points and check whether the car passes the European standard. Objective : Study about the different wheel arch gap standards. Draw the lines at the required angle and points for the European standard. Measure the…

Section Modulus calculation and optimization Aim - To calculate the section modulus of the previously designed hood for analyzing its strength and also optimizing the design to see the difference in the bending strength of the hood. " Higher the section modulus of a structure, the more the resistive it becomes to…

  HOOD DESIGN   Aim: To design car hood in NX using given master section and provided design parameters.     Hood / Bonnet – Car hood/bonnet is a hinged cover that rests over the engine in a front-engine car. A latch is provided under the hood in order to prevent accidental opening during…

  UNDERBODY COATING Underbody Coating is a sprayable coating, which protects the under surface of the vehicle from corrosion. Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are…

BENCHMARKING Aim : - To prepare a report explaining what is benchmarking & comparing  at least 4 vehicles to provide a proper conclusion for the report, suggesting a suitable vehicle among the comparison made to Mr. D.S. Pughazhyendhii, What is Benchmarking? Benchmarking is the process of comparing the products,…

 FINAL PROJECT -    DOOR TRIM DEVELOPMENT -    INPUTS: CLASS A surfaces of the DOOR ARM REST, MAP POCKET, BOTTLE HOLDER and LOWER SUBSTRATE. Master section for the attachment features. Push clips for the assembly. OBJECTIVES: Analysing the class A  and performing necessary modification…

  Assembly Workbench - Aim -            To create part models of the given 2D drawings and then create their respective assemblies in the Assembly Workbench. Also create the                     drafting of all the generated models.…

  Project - A pillar Design with Master Section   Aim:           To Create the Door trim lower component through the given Class-A surface & to design engineering features such as  Dog House With Ribs                inside.   …

  DOOR TRIM LOWER WITH ENGINEERING FEATURES ( Heat Stakes & Locators )   Aim:           To Create the Door trim lower component through the given Class-A surface & to design engineering features such as Locators & Heat               …

  DOOR TRIM    AIM: To Create the Door Trim Component from the given Class-A surface. To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To Attach B side Features in the component. To perform the Draft analysis on the model.     Considered …

  DOOR HANDLE    AIM: To Create the Door Handle Component from the given Class-A surface. To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To Attach B side Features in the component. To perform the Draft analysis on the model.    Considered …

  BUMPER DESIGN   AIM: Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 3 mm…

CORE AND CAVITY BLOCKS FOR SWITCH BEZEL COMPONENT   Aim / Objective :  To Create the Core and cavity blocks for the switch bezel component.   FOR TOOLING AXIS : It is nothing but the direction in which the mould opens and closes the draft angle needed to be provided by considering this tooling axis. We can…

  COIN HOLDER    Aim / Objective : To design a coin holder Plastic component through the given Class-A surface by creating a tooling axis and draft analysis of the given surface.      Introduction : Class A Surface : An aesthetic and outermost surface which is made by the plastic…

SWITCH BEZEL   Aim / Objective : To design a model using Class A Surface after extraction by using Surface Workbench .   Introduction : Class A Surface : An aesthetic and outermost surface which is made by the plastic designer and is given as an input to the plastic modeler to workon it . Class B Surface…

BASE BRACKET  Aim / Objective : To design a model using Class A Surface after extraction by using Surface Workbench . Introduction : Class A Surface : An aesthetic and outermost surface which is made by the plastic designer and is given as an input to the plastic modeler to workon it . Class B Surface : A surface below…