Week 8 - Challenge 6 - Core & Cavity Design

AIM: Create  A pillar Design with Master Section OBJECTIVE: Craetion of proper tooling direction following themastrer section to create the part that meet the requirements Draft analysis check to make sure that the class A surface is meeting the draft required along the tooling direction Creation of Dog house, Locators…

AIM: To Create theDoor Trim Component from the given Class-A surface. To Create the Tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To perform the Draft analysis on the model.  To Create the B Side Feature in the component by following the design rules. PROCEDURE:-    …

DOOR HANDLE :- AIM: To Create the Door Handle Component from the given Class-A surface. To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To Attach B side Features in the component. To perform the Draft analysis on the model.  PROCEDURE:- FEASIBILITY CHECK CLASS…

 AIM :  To create the Core and cavity blocks for the switch bezel which we have designed in the earlier challenge.   THEORY :   DRAFT ANALYSIS :-   The Draft Analysis command enables you to detect if the part you drafted will be easily removed. This type of analysis is…

AIM : To create the Bumper Design Plastic component through the given Class-A surface.   Objective To create a tooling direction. To perform draft analysis for given A-Surface and prepare the final close body. To design the Bumper plastic component by creating the B-Surface and C-Surface using the given Class-A…

DESIGN OF COIN HOLDER:- AIM: To create the coin holder plastic component through the given Class A surface. To begin with the tooling axis for the given Class-A surface should be created meeting the requirements of the draft angle and at the end perform the draft analysis on the model. Take the thickness of the component…

OBJECTIVE:-  The objective of the project is to design the switch bezel and to do a draft analysis for it by creating the required tooling direction with the help of Bisecting method. INTRODUCTION:-  The control panel bezel is the frame part of the window switch that holds its switch covers and buttons into place.…

BASE BRACKET CHALLENGE :-    FEATURE TREE:-                                                                            …

OBJECTIVE: To create a Bill of Materials (BOM) and Bill of Parts (BOP) for the designed fixture. THEORY: Bill of materials: A bill of materials (BOM) is a comprehensive inventory of the raw materials, assemblies, subassemblies, parts and components, as well as the quantities of each, needed to manufacture a product.…

AIM To Create 2D Drawing for each Clamp Units with all child parts and also create Child pard drawing for the same for the Fixture assembly and to Create 2D Drawing for each Pin Units drawings with all child parts and also create Child pard drawing for the same for the Fixture assembly created in challenge 8. INTRODUCTION…

 AIM 1.Drafting a Key Sheet for the Complete Fixture assembly  2.Drafting a Base Unit and the Fix Pin Unit drawings with all child parts      Key Sheet for the Complete Fixture assembly   The Below shown Diagram is a projection view        …

1.) What are the Drawing templates?                  A drawing template enables you to create exact circles, squares, lines, arcs, and more without reaching for a compass, ruler, or protractor. It's a necessary tool for executing clean-lined blueprints, sketches that demand precision, or crisp compositions for bullet journals.…

Theory: 3D Finish  3D finish is a process where the design is being completely finish & to be ready for final simulation & 2D detailing. Following points are taken into consideration while finishing the design. Hole concentricity & hole sizes All parts hole’s concentricity & holes sizes are checked for easy assembly while…

1). What do you understand by the 3D finish process? 3D finish process means to finish the design is being completely and make it ready for all final simulation & 2D detailing. The following are the basic rules to be following in 3d finishing: The nominality of holes is to be checked which ensures the easy assembly of…

Aim :- Design a Base Unit for the units designed for the above challenges with all weldments for the given Car Panel. Design the complete Fixture assembly (the units designed in the previous challenges can also be used). Make sure that all the 5 Panels given in the CAD data are fully constrained with the 3-2-1 principle.…

1) What is the Base Unit? What are the typical parts of the Base Unit? Base Unit: - A base unit is the designed to mount all the other units (clamp unit, pin unit, rest unit, etc.) of the tool, also other parts necessary for a tool like pneumatic valve box, trucking cable path will also be mounted on to a base unit.  …

AIM:-       In this challenge we have to design 3 different types of swivel clamp unit with different risers,blade,and clamp arm for the given car panel and design a pin-clamp unit for given car panel with the optimum use of material and space constraints also considering panel thickness as 1mm for this…

Aim/Introduction/Objective: -             In this challenge we have to Design 3 Different types of Power Clamp Unit with Different Riser, Blade and Clamp Arm for the given Car Panel & Design 2 Different types of Rest Unit for the given Car Panel with the optimum use of material…

PIN UNIT DESIGN CHALLENGE:- AIM:-       To design the fixed pin unit and the retracting pin unit for locating a biw panel in a fixture. INTRODUCTION:-    FIXED PIN UNIT:- Fixed pin units are used in a fixture to locating the car panel during any operation.    RETRACTABLE PIN UNIT:- Retractable…

Q1.)ANSWER:-  Design Methodology:-              A three-phase methodology for the fixture design activity has been developed. The three phases include predesign analysis (phase I), functional analysis (phase II), and productivity improvement (phase III). In phase I, the product design information is studied, and initial…

  Q.1)ANSWER:-   Project Execution Activity               Project Activity it starts with basic rquairment 1) RFQ Received:-              RFQ is basic request of coatation to the customer , where customer give the required specification ,documents…

Q1.WHAT IS BIW AND DEFINE ITS PARTS? ANSWER:-       BODY IN WHITE(BIW):-             Body InWhite(BIW) refers to welded sheet metal components which form the vehicle structure to which the other components will be joined i.e.engine,chasis,interior and exterior trims.Body…

OBJECTIVE:-       To devlope the car backdoor by using given surface method by automative shhet metal design. BACKDOOR:-       A backdoor is located at the rear end of the car which gives access for the boot space to store luggage,spare wheel etc.These doors cab be operated mannualy…

Roof Design:-      An automobile roof or car top is the portion of an automobile that sits above the passenger compartment,protecting the vehicle occupants fron sun,Wind,Rain and other external elements.   The Automobile Roof consists of the following parts:- The outer panel Front roof rail Bow roof Center roof rail Rear…

OBJECTIVE:-       To increase the Section Modulus of the hood by necessary changes using NX Cad. Moment of Inertia:-       The second moment of area or second area moment,or quadratic of area and also known as area moment of inertia,is geometrical property of an area which reflects how…

FENDER:-        The fender is the car body part that frames the wheel.Its purpose is to prevent sand,dirt,rocks,and other roads spray from being thrown into the air by the roatating tires and close the engine components.When vehicle is moving,tires pick up stones and other and hurl them in all directions.Fender…

Wheel Arch in Fender:- The arch is the semi-circular part of the fender positioned above the wheel of the vehicle The fender design must be in such a way that it must shield wheels and protect both passsengers copartment and pedesterian from mud and water which get projected due the speed of the car. For different countries…

OBJECTIVE:-       Project is about to design a Hood that satisfies the manufacturing requirements,functional requirements as per standards  Hood:-       The hood or bonnet is a hinged cover over the engine of motor vehicles that allows access to the engine compartment or trunk foe maintenanace and repair.The inner panel…

Aim:-      The aim is to make a detailed report on underbody coating done in car and its types. Underbody Coating:-       Underbody coating is usually a dense cladding(often based on rubber)apllied uniformly to the undercarriage of the automobile.Its is normally sprayed or painted on…

Aim:-       To prepare a report explaining what benchmarking,compare  at least 4 vehicles and provide a proper conclusion for report, suggesting a suitable vehicle among the comparison made.       To suggest Mr.D.S.Phghazhyendhii with options so that he will buy a good car for his family.…

Title:-Create bracket using NX-Cad. Objective:-To learn and implement the principles of Advanced Sheet metal design to design a bracket using NX CAD as a tool. Introduction:-                     Metal bracket is a device that projects from or overhangs a wall to carry a…

Title:-Create Bracket using NX-CAD. Objective:-To create a sheet metal bracket using NX Cad. Design Methodology:-                                     1)create 2D sketch.                …

 Title of project:-        Odd shaped Enclosure. Objective:-        Design the odd shaped Enclosure in sheet metal using NX Cad. Introduction:-       In this project we design Odd shaped Enclosure using basic sheet metal commands such as sketch,extrude,sheetmetal…

Title of project:- Advanced sheet metal desing using NX cad challenge 2 Box aseembly. Objective:-To design a sheet metal box aseebmly using Nx cad metal application. Introduction:-sheet metal:- Its one of the fundametal forms used in metalworking and it can be cut and bend into a variety of shapes.NX:-its an advanced high-end…

Tiltle:-Advanced sheet metal design using NX cad Challenge 1 Casing Design Objective:To design a sheet metal casing design using Siemens NX sheet metal application Introduction: 1.its formed by an industrial process into thin,flat pieces,Its one of the fundamental forms used in metalworking and it can be cut and bend into…